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OK, all you electrical gurus, i need help. I have a sign i built that is back lit with 10 5mm red LED's, wired in parallel,  powered at 9 - 12 volts DC (from an AC source via a full wave bridge rectifier) that draws an indicated .77 Amps total. Well having searched the internet for a suitable adjustable flasher, and then from plans (also found on the internet) made several attempts at building my own flasher, l now give up. So far all i have is about 4 or 5 failures to show for my efforts and a few smoked transistors.Help!! It seems that there should be a device (very simple & inexpensive) which could be built with a few off the shelf (Mouser, Digi-Key) components.

Any ideas folks? GRJ, Norton, Stan2004, Dale H or others care to offer suggestions?

Thanks in advance

 

jackson

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How are you getting ten LED's to draw 3/4 of an amp???  The rating for most common LED's is 20ma max, that would give you 200ma for all ten in parallel.  In addition, if you more than a few volts available, you can wire them in series for far more efficient running. 

 

With a 12V DC source, I'd wire groups of five of the LED's in series, that will give you a current draw of 40ma total for all ten LED's.  With that configuration, you can flash them on much lower current, not to mention not dissipating lots of heat in whatever is regulating the power to the LED's.

 

 

 

John, Am not sure of the current draw as i'm using a cheap Harbor Freight meter, one lead to the + side of the source of DC other lead to + side of LED's. Sign itself is quite complex and to rewire the LED's in series would mean destroying the sign and starting the project over from scratch. Power to LED's is not regulated (altho i can regulate it) but just from a Lionel RW through a full wave bridge rectifier.

jackson

You're running the LED's WAAAAAAY over their ratings, and they will likely burn out very quickly.  You're putting 70-80ma into each of them if they're all in parallel, that four times their maximum current rating!

 

I'd invest in some sort of regulator to limit the current!  One of the cheap eBay DC-DC power supplies would do the trick.  Personally, I'd see if I could rewire it without starting over, but that's just me.

 

Next time you do such a project, think about the wiring before you put it all together.

 

LEDs in parallel...I take it they are all connected on both ends? and cannot be separated easily, eh?

Because I want to put a resistor in series with each one, either end of the LED, doesn't matter, to even out the current. Then 12 vdc thru 470 ohms in series with each one would limit the current in each one to about the 20 ma current.

For the flashing, you could use a 555 timer set up as an astable. I think a 555 can do 200 ma if it has to and operates up to 15 vdc

 

http://www.ti.com/lit/ds/symlink/lm555.pdf

Chuck,

The LEDs are in very small "H" column that has the "+ " wire on one side and the "-" wire on the other, and each LED has one of its legs soldered to the appropriate wire. Hence parallel, so if one fails the others remain lighted. Would be impossible to separate them without destroying the sign. They are being powered by 12v DC without any resistors in the circuit. Resistance could be added on the main (+) feed - what value?

Am clueless as how to wire a 555 would be wired into this circuit without a drawing or schematic.

 

I looked at Evans products before starting this project - they wanted me to use their LEDs and when i contacted them, was informed their product would not achieve the results i'm hoping to achieve.

jackson

Last edited by modeltrainsparts

I don't think you're going to want to try to run 200ma through the 555, it'll get pretty toasty.  You need a hefty circuit to drive all these parallel LED's.

 

FWIW, I don't spend any time worrying about LED's failing.  If they're operated within their design parameters, they'll be running long after you're pushing up daises!

 

Chuck, that 47 ohm resistor you recommend will be dissipating 2 watts at 200ma, so you'd really want at least a 5W resistor there.

 

I think I'd use the 555 timer with a big honkin' switch transistor or perhaps a small signal relay.

 

Stan (stan2004) & Chuck (cjack) thanks for the suggestion regarding the

  •  NE555 pulse module LM358, and John (GRJ) thanks for steering me in the right direction.

I ordered one and it arrived today, installed it in a few minutes, and it's doing exactly what i wanted. One question though; can i change the value of the resistor to make the LEDs just a little brighter? They are fine as is, but a little brighter would be nice. It came from a company called Direct Voltage in KS; they have some interesting stuff on their website.

jackson

 
Last edited by modeltrainsparts

Since you apparently have a meter that measures current, slow down the flash rate to the point where you can get a stable current reading when the LEDs are ON.  So the meter should read the ON current, then 0, then the ON current, then 0, etc.

 

Apparently with the 100 ohm resistor, you are getting less than 0.09 Amps of ON current (which produced the desired brightness from the previous experiment). According to the eBay listing, the drive capacity of the module is 0.5 Amps.  So you can lower the 100 ohms which bumps up the ON current.  If all you have are 100 ohm resistors, try two in parallel (making 50 ohms).  This may increase the ON current to above 0.09 Amps when the LEDs are ON, but that's OK since it's the average current that you're interested in.   For example, if the ON current turns out to be 0.15 Amps with 50 ohms, and the LEDs are ON half the time, the average current is 0.075 Amps and you're good to go.  Re-adjust the flash rate and you're off to the races.

 


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