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I recently purchased a beautiful MTH UP Heritage "The Katy" SD70 with PS2.  It ran perfectly under DCS control.  Well I had an extra BCR so earlier this evening I took the body off with the intention of swapping the battery with the BCR.  to my surprise, the battery is not a 9v type so the BCR wouldnt work.  I carefully replaced the body, lubed the gears, and placed back on the layout.  I powered my Z4000 up to 18 volts.  I powered up the SD70 all was nornal.  I then turn the thumb wheel at 1 mph it started rolling speeding up faster and faster....I turned thumb wheel back to zero and it stopped.  I powered down then powered back up several times, but same results.  With track at 18v it was moving faster than I ever dare run it, hooked up to a long freight.  Any ideas would be helpful.

 

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You need to get real up-close-and-personal to inspect the 3 tach wires under a bright light.  Maybe use a toothpick or the like to poke around the connections at the PS2 board itself and on the tach board with the level of resolution illustrated in the above photos (nothing wrong with the wiring in these photos).  There may be 1 strand of wire that somehow worked itself loose and is bridging over to the adjacent connection.

As GGG suggested earlier follow the wires looking for a pinched connection or whatever.

If you have a digital meter and have a somewhat steady hand, there are some voltage measurements you can take.  Seems to depend on whether you'd just as soon send it in for repair...or if you're the DIY type and would prefer to work on it yourself, say buying/replacing the tach board or whatever.

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It's hard to tell from the pic  the distance from the timing tape & reader, If it's about the thickness of a dime should be  ok . Anything larger that an 1/8" and you'll  have the same type of problem.

Did  you put the  battery back in? and is it good?  Changing  features and having them stick  requires a good battery.

 Also try  a  Feature rest    Menu/advanced /reset engine/  Feature reset.

Re-seat the plug that the center rail. chassis ground and  tack  reader plug into the main board

Clean Tack reader if possible (Q Tip or something thinner)

I can't see anything out of the ordinary on the pics.  No strays strands of motor lead  wire touching the motor casing ??

Well the wire was not broken, I taped it up.  I did a feature reset, no effect.  This is baffling.  Everything else works perfectly, sound, smoke, start up, shut down, forward & reverse, all functions work normally.  Im stumped! Is there anything else I can do?  I do have a digital meter.  I can do most anything, but this is tough.  This is costing me big money, that locomotive needs to be pulling a fully loaded freight train.  

Mr Union Pacific posted:

This is costing me big money, that locomotive needs to be pulling a fully loaded freight train.  

That's pretty funny.

Meanwhile, back at the ranch... something ripped off that insulation and it stands to reason that it would have been something sharp and probably metallic (like a screw) when re-assembling the chassis?  If it was metallic it likely shorted the blue wire to the chassis.  Who knows what havoc that might have caused to the electronics possibly taking out the sensor chip on the tach board or maybe something on the PS2 main board?

There have been previous threads on measuring voltages on the 3 wires.  I'm pretty sure you can find those threads pretty easily.  They'll also tell you to pop out the tach board and confirm it's putting out IR energy by looking at it with a digital camera.  Then you can measure the tach voltage going up and down as you rotate the white/black stripes across the reader.  If you get good white/black readings then the next suspect is a speed sensor IC chip on the PS2 board which is only a 50 cent part but is difficult to change as it's a surface mount chip.  Again, there have been threads on changing this speed sensor chip too.

Mr Union Pacific posted:

Don't get me wrong, I love the DCS controlled stuff, but there is something to be said for the old postwar locomotives.  These computers and circuit boards are extremely sensitive.   

Yes they are just too sensitive and we have to be really careful and lucky else this type of thing happens. You're not alone but GGG will get you fixed up at a fair  reasonable price.

 

Gregg posted:
Mr Union Pacific posted:

Don't get me wrong, I love the DCS controlled stuff, but there is something to be said for the old postwar locomotives.  These computers and circuit boards are extremely sensitive.   

Yes they are just too sensitive and we have to be really careful and lucky else this type of thing happens. You're not alone but GGG will get you fixed up at a fair  reasonable price.

 

Not sure I agree with that completely. I've taken apart and put back together many engines. Some multiple times swapping wires parts and boards along the way. Early on I made mistakes -- like Clint -- and it cost me but I learned from it and have had no problems since. One of the big advantages with MTH engines is that for the most part the shell comes off and goes back on easily (unless it's an Alco S2). The one Legacy engine I tried that with made it clear to me that I was never gonna get that shell off all the way and I was fortunate to do the repair with a partial removal.

My point is if you like to fix things don't be afraid to work on your engines. If it's a big job send it to GGG or get help on the forum. Recently I had a much loved PS2 switcher fail on me (dead). At the same time I had just purchased a used GP-9 on eBay. Mechanically it was good but the shell was trashed. So I posted on the forum: could I swap out the board set? Answer was yes. So I did and the switcher runs like a dream. The rest of the GP-9 is now scrapped out for parts. Including BTW a motor with tach reader attached if I ever need one.

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