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Gene,

Many, many years ago a very wise man (my grandfather) instructed me in a method to reduce the number of broken tabs to almost zero. The first step is to allow yourself plenty of time. If you rush you can and will break tabs. I did at first and ruined a few pieces.

 

The tools you'll need are: A small screwdriver with blade that's as thin as possible. One pair of sub-miniature needle nose pliers. A 45-60 watt soldering pencil/or small iron with chisel-tip. A soldering gun has too much heat.

 

Work on one tab at a time. Heat the tab with your soldering pencil. As it heats work the screwdriver under tab gradually. Continue until you can grip with needle nose. Continue to heat gradually as you ALMOST straighten tab. DO NOT attempt to straighten completely. Straighten just enough to disassemble piece AFTER you've completed all tabs.

 

When it comes time to reassemble piece, DO NOT bend tabs. Reheat and put a slight twist in tab, just enough to hold piece together. Remember to work slow one tab at a time. 

 

Simply follow these easy steps and you will experience far less broken tabs. As I said my grandfather taught this method to me years ago.(I'm now 72 yrs old)

 

God Bless,

"Pappy"

I try to bend in a new way or place, different from the original, to avoid re-stressing one area.

I like only a half twist/ half fold where I can get away with it.

Re-painting? Anneal it before removal.

Broken? I've JB welded new tabs to the inside edge. I scored, and etched the metals, and got them very flat. I protected the clamp block from adhering with non stick foil, or plastic wrap. 

 

Gentlemen,

   As usual Steve is absolutely right on the money, we have been cheating like this for many years when restoring old beat up rolling stock, and if something then happens that the rolling stock needs repaired or restored again, the unused tabs are there for

the additional work.  Having watched and read Steve's technical work for years now, Steve may know more about restoring Tin Plate than any one left alive, if you have time review his Lionel 810 Crane Restoration work, in one of the threads here on the OGR, some of the very best ever done.

PCRR/Dave

Last edited by Pine Creek Railroad

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