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Reply to "Continuing Saga …"

Today was one of those days...

Before getting back to work I decided to notch the corner of the building to accept the small upside-down turret. I had a drawing of the contour of this part and used it to make a plastic pattern that could be traced onto the building corner. All good so far...

I then made a sample piece to test the cuts to set if it worked.

NH Turret Inset Test

It worked! So… we still good...

Then I traced the pattern onto the building's corner. And used the Dremel with a combination of carbide router and small diameter sanding drums. Again… we're look'n pretty good.

NH Turret Inset Cut Wrong

Everything was just great!

NH Turret Inset

So I started back to work on the lintels. I'm going to finish the building with the brick lintels, but use simulated stone window sills. I put lintels on all the windows and doors and realized that one of the back walls is having the outdoor stair and it will block some of those so I removed the already applied brickwork. 

Then it hit me! I CUT THE NOTCH IN THE WRONG CORNER!!!! WHAT??? Yup! I was so excited about doing it this way that I forgot to double check actually which corner I was destroying. It the front corner over the front window space that gets the turret. 

So I immediately went into repair mode. I made brick replacement pieces that matched the brick courses of the existing walls, put some heavier backing plastic to rebuild the corner, then another layer of the same thickness that I used as a doubler behind the brick sheeting and then the actually replace pieces which were traced from each corner's cut. The insert pieces are sitting below the building. You can see the lintels that were removed in this image also. It's good that it will dry overnight since this corner was seriously compromised.

NH Fixing the Screwup

It won't be perfect, put after gluing the inserts in tomorrow, I'll fill the gaps and re-scribe the brick joints and paint with matching color. It's the back of the building. And there's a silver lining (I am nothing if not an optimist). It gives me another shot at cutting the opening and I wasn't all that happy with the fit in this cut because there was big chunk of 1/4" square stock reinforcing the corner. The front corner doesn't have this blocking so it will be easier to cut with the jeweler's saw. This accident didn't happen because I was rushing since I took the time to make the test piece. It was basically a lack of attention for the forrest while I was looking at the trees.

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Images (4)
  • NH Turret Inset Test
  • NH Turret Inset Cut Wrong
  • NH Turret Inset
  • NH Fixing the Screwup

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