HAND CUTTING: While Gatorfoam can be cut by hand, the strength of the face surface makes it difficult. If there is very much detail in the pattern to be cut, other methods of machining are more desirable. For straight cutting by hand, best results have been achieved with knives with thin, short blades (i.e. paper knife #1 -R, Blade #2, Hyde Manufacturing Company, Southbridge, Massachusetts, 01550.)
Check with a local woodworking shop for the ideal (safe ) handle and blade.