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Reply to "New to O-Scale Proto: 48 Box-Car First Attempt"

@scott5011 posted:

Hello, could you elaborate on the shapeways ends mentioned? Are they custom made parts?Thanks,Scott.

Hi Scott:

The ends mentioned are a set of Murphy ends printed with a 3-D printer by Shapeways.  The link for the Murphy ends on Shapeways is:  https://www.shapeways.com/prod...5&li=marketplace

Be aware that the ends can be used as is from Shapeways but a better result can be had by making a set of molds and casting the 3-D printed ends in a suitable resin material.  See photo #1 below:  Left is an old Chooch Metal end and the re-cast version below.... Center: The Murphy end and Right: a Proto: 48 7/8 End for a USRA Boxcar and the re-cast version below.  Here is the link for the USRA end:  https://www.shapeways.com/prod...2157039&li=shops

Be aware that the USRA end is sold one at a time....it was intended to be re-cast.  You could buy two and use them if you wanted to.  However, be aware that flat pieces like these have a tendency to warp after being printed.  I dipped my originals in some near boiling water and laid them on a flat counter top to straighten them before I re-cast them.  Once re-cast I  sanded the back side smooth and laminated a sheet of .020 Evergreen styrene to the back.  This facilitates using regular liquid styrene cement in the build up process.

Photo(s) #2 and #3 are the modified O Scale San Juan Car with the re-cast ends and Protocraft details added..... I added the polling pockets after I cast the ends.

To re-cast the ends I used the basic entry-level kit from Smooth-on....  I have cast quite a few ends and other details...this kit really works well.  It contains all you need to cast parts.....you only have to build a suitable mold-box.

Photo #4 are some of the molds that I made for casting the ends.....

Let me Know if you have other questions.....

Regards

Bill   (AZBill)

 

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Images (4)
  • Screen Shot 2020-07-09 at 11.50.22 AM: Photo #1
  • Screen Shot 2020-07-09 at 12.04.38 PM: Photo #2
  • Screen Shot 2020-07-09 at 12.04.55 PM: Photo #3
  • Screen Shot 2020-07-09 at 12.14.16 PM: Photo #4

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