@Darrell posted:I looked up the regulator on the 6v board, it's rated at 1 amp.
Right, but it's a linear regulator. That means it wastes a TON of heat proportional to the load. Example, 18V DC, 6V regulator, it's dropping 18-6=12V. More appropriate wording is converting 12V and proportional load current to HEAT.
Example Williams regulator from the Baldwin. 780X series with 1A diodes as the rectifier
Using an online linear regulator heat/power calculator:
18V source
6V linear regulator
750mA load current
= 9 Watts of heat from the regulator (12V times 750mA)
Meanwhile, the smoke resistor only sees 6V times 750mA= 4.5 Watts