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Reply to "Putting in saftey relays"

Not quite clear why 12 relays are used in the photo.  As Cam suggests, no doubt there's more going on than what's been posted.

Anyway, I like Cam's approach (8 relays).  Should meet the requirements that have been so-far described.

Here's a similar approach using 12V DC (instead of 24V AC) as the "control" voltage.  I don't suggest this unless you're a determined DIY'er since it requires working with and soldering small components.  But it can be done for about $10 out-of-pocket and only uses 4 relays.  Again, this is posted in the spirit of kicking around ideas being that OGR is a discussion forum...

4 block safety relay

This uses low-cost solid-state optocouplers (vs. electromechanical relays) to detect the presence of brick voltage.  The 4 optocoupler transistor outputs are connected in series so all 4 optocouplers must be triggered to present ~12V DC to the 4-channel relay module.  This relay module is about $1/relay and the relays are 10 Amps.  These are single-pole relays so this assumes the outer-rails of all the blocks are in common; Cam's diagram uses double-pole relays which switch both center and outer-rails.  As Cam suggests, you can bypass/over-ride one or more bricks by placing a toggle switch at the output of the respective optocoupler.

 

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  • 4 block safety relay
Last edited by stan2004

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