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Reply to "SEPTA Silverliner V issues"

This appears to be a design that was originally not a weldment.  I have seen changes in design (to weldments) proposed.  It is suggested (above) that the pad is an addition.  Two things can be awkward in this: 1) the shape of the equilizer suggests that it could be flame-cut from rolled plate; and 2) the pad appears to be attached with a fillet weld (a common cost-saving arrangement).

A fillet weld ends at the two fit-up surfaces of the joint, making these two surfaces form a ready-made  crack ending at the unseen inner surface of the weld bead.  This crack will propagate into and through the weld material, depending on loading-- impact loading being a problem.

Flame-cut edges may also have cracks which can propagate into welds; it is unclear exactly what the welding detail may have been on the lower surface of the hanger in the pad area, which is a tension area.

--Frank

OGR Publishing, Inc., 1310 Eastside Centre Ct, Suite 6, Mountain Home, AR 72653
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