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Reply to "Surgery on Plastic Lenses for Observation Car Tail Lights"

Since I was the OP, I figure I need to let y'all know the outcome from my original post.  I've attached 3 pics to help with my explanation.

The first, 'Original Roof' shows the back of the observation car with the factory lenses.  My question was should I cut off the large part of the lens sticking out before adding LED lighting.  After a lot of discussion, I proceeded with drilling holes in the lenses to insert 3 mm LEDs.  Since my drilling of tiny holes was significantly impacted by my large banana fingers, that was a failure.  I bought another observation roof on the bay with similar lenses, and painted it so it looked pretty good.

Looking at all the posts, I thought about simply gluing the leds from a light strip to the lenses, and connecting that small strip to the end of the long LED strip on the ceiling.  I first glued the LEDs to the unaltered lenses.  I think there were 9 LEDs in that strip to get around all the big lenses.  The resulting light output wasn't that good.  I even glued 2 LEDs , one to the front and one to the back, of the large lenses.  I still didn't think it was good.  Sorry, no pics of that effort.

I then cut off the large end part of the red lenses, making a flat surface, and glued one led to each lens.  I used a small strip of 6 LEDs for this, and you can see it in the 'Modified Lenses with Lights' picture.  I was originally going to put liquid tape over the extra lights, but I thought the end of the observation car could use the extra light.

The 'End Result' picture shows what it looks like.  The lenses are very bright IMO.  I also replaced the factory installed GOW bulb for the drumhead with a 5 mm warm white LED.

My work will not win any accolades from the electrical techs out there, but it works okay

Update:  I didn't have the pic of the original roof, so I just copied it and then reposted it.  The image is pretty small.  If you want to see it bigger, look at the first post in this thread.

Attachments

Images (3)
  • Original Roof
  • Modified Lenses with Lights
  • End Result
Last edited by texgeekboy

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