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Reply to "TMCC Battery Replacment with Charger"

Seeing as to how the original plan was 2 separate boards, perhaps another option is to do so with slightly different partitioning.  Obviously this adds to assembly complexity but with board pricing based strictly on real-estate without set-up costs...

I'm thinking putting the MCP1661 circuit on a tiny 2-layer board allowing the backside ground plane.  It would essentially be like that 5V switching regulator packaged into a TO-220 you use on the Super Chuffer.  So a 3-pin interconnect to the main board.  This sub-circuit would then be another "tall" thru-hole component that might free up enough real-estate to use the small-board Keystone method.  That is, I assume you have not closed the doors to the peanut gallery...

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