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Reply to "SOLVED** Wiring help, 2 trolleys sharing one line"

alternating out-back trolley Rev 1

So here's one way to wire up the contraption using about 10 bucks in eBay relay modules and minimal soldering required.

alternating out-back trolley using eBay modules 10 bucks

6 relays are used to perform the logic, sequencing, and power switching.  2 of the 6 relays have time-delay capability. 

As proof of concept, here's a short video showing the automatic switching operation to the shared mainline.  I don't have bump-n-go trolleys so you'll have to use your imagination.  I also don't have the exact relay modules recommended so used 6 relays of an 8-relay module I had.  I also don't have the time-delay relay modules as recommended so there's a bit of circuitry sitting on top of the 8-relay module to add time-delay to 2 of the 8 relays.

I don't know how much "theory of operation" is appropriate but the "trick" if there is one is relays #1 and #2 are wired up to be a latching relay.  One trigger "sets" the relay, a second trigger "resets" the relay.  Yes, one can indeed buy a 12V DC latching relay on eBay with screw-terminals (no soldering required) but it's over $10.  Likewise, one could cobble together latching and timing circuits using digital IC chips which could actually save a couple bucks in out-of-pocket cost, but then this would require wiring up and soldering tiny electronic components.

The other technical tidbit is the positive +12V DC power is tied to the AC outer-rail common.  In other words, when the axle reaches a trigger zone, it provides a +12V DC trigger to the relay circuitry.  This active-high or positive logic makes it easier to work through how the circuit works.

If you locate the trigger zones close enough to the siding bumpers, one could replace the $1.78 60-sec delay relays with 99 cent 10-sec delay relays.

delay relay up to 10 sec

If a trolley can power up, start going toward the bumper, bump-n-reverse, and clear the trigger zone within 10 seconds, then this less expensive delay-relay module could be used.  This goes to the previous comments about where in the siding to locate the insulated-rail trigger zone.

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Last edited by stan2004

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