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John, check on back in the north country. Not too bad up here, full on spring. Snow was thankfully long gone by the time we arrived.

I am using good old 63/37 rosin core solder, which has always worked very well for me. Not sure what would be any better? And I have only been soldering stuff for close on to 60 years or so. 

Maybe a quick dab with TixFlux just before soldering might help, I may give that a try.

Rod

Rod, those cars look great.  

I have eight PCB's (third layout design) populated with components, tested, ready to go but who knows when I will get around to installing them.  I still have the PE disappearing hobo car to convert, concerned about light leakage around the movable hobo.  Was planning to convert my Lionel Lines Irvington cars next, but after seeing your cars above, maybe I need to do a non-silhouette set of cars instead.

GregM, I hear you, and thanks for the comments. I think cars with so called "detailed interiors" make the most sense, I don't think I'll bother with silhouette cars, but there's certainly nothing wrong with that. Time will tell. After the first car I think I'm down to under an hour per car, at least for standard cars. Definitely a dome car takes longer, as does an observation. The worst one was the vista dome car because I had to cut out the entire center section of the clear plastic dome window insert, to make space for the led strip to mount up against the underside of the top. I did this quickly with a dremel cutoff wheel, then it took forever to file all the rough edges down. But in the end it worked well.

A few more pix:

IMG_1868IMG_1869IMG_1876IMG_1877

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I did a set of IC silhouette cars and they looked great compared to the two bulbs that they came with. I have since only collected detailed interior cars and sold all the silhouette car sets. I have yet to do these cars which have incandescent stream lighting and really look pretty good without LEDs. But it would be nice to have constant power.

Rod Stewart posted:

After the first car I think I'm down to under an hour per car, at least for standard cars. Definitely a dome car takes longer, as does an observation. The worst one was the vista dome car because I had to cut out the entire center section of the clear plastic dome window insert, to make space for the led strip to mount up against the underside of the top. I did this quickly with a dremel cutoff wheel, then it took forever to file all the rough edges down. But in the end it worked well.

We're going to have to get you to step up your game.   I can whack out an MTH premier car in about 15 minutes, it takes me longer to seat all the passengers that it does to wire the LED lighting.  The MTH RailKing and Lionel cars actually take me longer, usually you have to deal with some extra wiring issues.  Here's a set I did recently for the RK MTH Crusader.

Passenger car LED lighting (Again)

You'll see the dome car and observation cars take some special handling as you indicated.  I didn't hack the top, I went with seat level lighting in the dome car.

All my small wiring is #30 wirewrap wire, works great and is easy to hide and route where you need it.

John, I am hoping I will be able to speed it up a bit after I get a few more under my belt (passenger cars that is! )

First impressions running though; great! No flickering and plenty of light. My passengers can now see what they are doing. They might be a little too bright, so I may crank them down a bit someday. And I need to add the marker light leds to the observation car, thanks for those ideas in the thread you pointed to John. I am also pleased to report that with the offshore parts I ordered after the first batch, and my bulk board order from AllPCB, my cost per board is now down to $1.03 all in. Well not including my time of course.

My wiring from the module to the led strips is very light, about 30 AWG I believe. I ordered a bunch of micro JST 2 pin male/female connectors referenced earlier in this topic; about 10 cents a pair. They are perfect. So far I have been able to adapt the wiring already in the car to supply power from the rollers to the board input, after clipping off the unneeded light wires. So that's kind of handy. Works just fine. All in all it has been a good experiment so far.

Rod

Here is a front/back pic of the bulk boards: The pads are pre-tinned; yahoo!

IMG_1885

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Last edited by Rod Stewart

That this thread is revived today is a little spooky.  This morning I dug out the PRR Baby Madison passenger cars I had started adding passengers to and converting to LED lighting last year. The observation car was the only car I had finished by the time the weather had become warm enough to start fishing, so the rest were packed away for another day.  Well another day finally came, lol.

Turns out I didn't have any pictures of the PCB with the PTC on the board.  I am working (very slowly, I will admit) on upgrading some cars so I just took the pictures below, they are straight from the camera, no editing.

Bare board - Component side.

PCB Ver 1.1 - Pic 1

 

Bare Board - Solder Side  (CR1 & CR2 are the center roller connections)

PCB Ver 1.1 - Pic 2

Components installed - view one

PCB Ver 1.1 - Pic 3

Components installed - View two

PCB Ver 1.1 - Pic 4

 

Board being installed

PCB Ver 1.1 - Pic 5

 

Double sided tape - board hopefully will stick to roof out of sight

PCB Ver 1.1 - Pic 6

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Last edited by GregM

Here is a link to the board on OSH Park.

https://oshpark.com/shared_projects/Ah9bQ5RM

 

This is just a quick BOM. 
This first section contains the actual parts I ordered from Digi-Key.
Digi-Key Part Number
Manufacturer Part Number
Manufacturer
Description
DF005M-ND
DF005M
ON Semiconductor
BRIDGE RECT 1PHASE 50V 1.5A 4DIP
 
‎LM317TGOS-ND‎
‎LM317TG‎
ON Semiconductor
IC REG LIN POS ADJ 1.5A TO220AB
 
P5168-ND‎
‎ECA-1VM471‎
Panasonic Electronic Components
CAP ALUM 470UF 20% 35V RADIAL
 
490-4808-1-ND‎
‎PTGL07BB220N0B52A0‎
Murata Electronics
PTC RESET FUSE 250V 130MA RADIAL
 
277-1722-ND‎
‎1984620‎
Phoenix Contact
TERM BLK 3POS SIDE ENT 3.5MM PCB
 
277-1721-ND‎
‎1984617‎
Phoenix Contact
TERM BLK 2POS SIDE ENT 3.5MM PCB
 
 
This section contains Digi-Key parts comparable to items I purchased from other sources, primarily Amazon.
Digi-Key Part Number
S27QCT-ND 
Manufacturer
Stackpole Electronics Inc
Manufacturer Part Number
CFM14JT27R0
Description
RES 27 OHM 1/4W 5% CF MINI

Digi-Key Part Number
3296W-201LF-ND 
Manufacturer
Bourns Inc.
Manufacturer Part Number
3296W-1-201LF
Description
TRIMMER 200 OHM 0.5W PC PIN TOP
 
Although there is a place for it on the PCB, I did not install the DCS choke (L1 on the PCB).  I believe an appropriate part number is listed somewhere in this multipage thread.
 
***ETA***  If I researched this correctly, here is an appropriate part for the DCS choke.
 
Digi-Key Part Number
535-14428-1-ND 
Manufacturer
Abracon LLC
Manufacturer Part Number
AICC-02-220K-T (5K/REEL)
Description
FIXED IND 22UH 285MA 1.35 OHM TH
 
Hope this helps.
Last edited by GregM

I'm wondering what LED strips people are using and what color / temperature LEDs.  Where is a good place to buy LED strips.  I also may want to use board connectors in some projects.  Does anybody have the part numbers for the 2 pin board connector and the male end for it.  I have looked but there are so many out there, I don't want to guess at which ones work.

Thanks in advance.

What myself and others tend to use for passenger car lighting is strip leds size 3528 with 3 leds per 2" length. Warm white seems to produce the most realistic lighting. They are commonly available in 5m or 10m reels in 12vdc voltage range. AliExpress or ebay are good sources. Domestically Amazon has them also.

For connectors I have found JST-PH 1.25 work quite well. They are available on ebay in lots of 20 each male and female, for under $2. I buy about 4 or 5 lots at a time, usually with all shipped for the same cost as 1 lot would be. The header pin pitch is 0.1" on the board so you can also use any header you like including JST XH or JST EH, or Dupont pin headers, as well as others. What I do is solder the wires of the small 1.25 headers above directly to the board, then the mating end gets soldered to end of the led strip. This way the strip can be easily disconnected for car maintenance anytime. For the ac power supply side I just cut off the wires that supply the original lighting and solder them directly to the board.

16" cars can usually accomodate a strip 14" long, so 7 sections, 21 leds total. 18" cars use a 16" strip 24 leds, and 21" cars use an 18" strip 27 leds.

hope that helps,

Rod

Figured I would ask in an older created topic about passenger cars.

Please correct me if I should not be doing this as I have several times because I would hate to create a new topic for a simple question, but I do not want to hijack a current topic thats fairly active at the moment (which this does not seem to be). My question is...

I am looking to purchase a o31 capable passenger car set with led lights.

How many years can I go back to know it would have LED lighted interiors? I have my eyes on an MTH Railking set from 2013 but cannot find if they are LED lights.

Brad

2013 will almost certainly still be incandescent bulbs.  Truthfully, starting a new topic for something like this would probably be a good idea, and you might also give us the actual product number of any candidates.  Truthfully, I don't see any of the Railking line with LED lighting mentioned, so they may not have gotten there at all.  The Premier cars started getting LED's around 2017 I believe, and they're mentioned in the product listings.

What he said. 

Out of curiosity what is it about LED lighting makes this a deciding feature?  I only speak for myself of course but it seems you'd choose passenger cars because it's the right model/style/era, or right road name, etc. rather than if it had LED vs. incandescent bulbs.

I assume you are specifically referring to the interior lights.  There have been cars using bulbs for interior lighting but LEDs for, say, the marker lights.  Also, if you're operating conventional mode the issue of what is often called constant-voltage lighting (same brightness irrespective of track voltage) is not a given just because it's LED technology.  Likewise, flicker tolerance is not necessarily a given just because it uses LED technology.   

Just want to be sure you're getting what you want!

It's all what your taste are when it comes to LED color.  I went with warm light for my conversion.   EBAY is a four letter word on OGR.  Not sure links are allowed.  Search for LED light strips brings up hundreds.  I also purchase LM117 buck converters on the bay also.  Just add a full wave bridge rectifier on the input, maybe a filtering cap and set the output voltage to the desired brightness.  Did 11 MTH madison cars for less than 40 bucks.

Last edited by superwarp1

The color temperature of the LED's will depend on the era of the passenger cars.  For instance, the old Woodside passenger cars look best with yellow or amber, also heavyweights I like to go that way with as well.  Slightly more modern cars I go with the warm white, 2700-3000K wavelength.  For truly modern cars that you want to emulate florescent lighting, consider the bright white strips.

Consider this eBay module, auction #: 122186424028, $1.39.  Add a bridge rectifier in front of the input to convert the AC to DC, and you have constant intensity adjustable lighting with any input voltage.

Boost Buck DC adjustable step up down Converter XL6009 Module Voltage



Hi John,

Need your help!!!   Please check the photo I've attached. I have an MTH passenger car that I put this boost buck board in (per your good advice) and tested it with my trusty 1035 transformer. I measured 12.5vac from the transformer before I connected the alligator clips to the power leads. (the black leads connect to the truck) the power from the truck goes to the bulb which I routed to my bridge rectifier.... then the output of course, goes to about a food of LED lighting strip. All was good until....the circuit and LED's began to get red hot. I shut the transformer immediately.  Do I need a properly placed dropping resistor??? As usual, your help is greatly appreciated.... IMG_3152IMG_3150IMG_3151

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