Good evening (morning) all:
This update details an addition I have been waiting quite a while for, which is the arrival of the MTH E44.
The 'era' I am aiming to model is the early to mid-80s on the Amtrak Keystone, some PA parts of the Northeast Corridor, Enola branch, Port Road, and the A&S branch, most of which were reasonably local to me growing up. The AEM7s were new and becoming frequent, the Amfleet 1 coaches shimmered in Phase 1 paint, and heavy electrics still handled a sizable portion of the freight. After the AEM7, my next favorite locomotive was the GE E44. I never saw them in action personally, but for some reason the boxy, practical aesthetics combined with awesome tractive effort and loud fans are very appealing to me. I think they looked best in Conrail blue. I am sure I can hear some GG1 Pennsy fan sobbing somewhere.
MTH has released an excellent treatment of the E44, particularly the PS3 version. I have had two of them on reserve for the better part of a year, and only recently was able to bring them home; the 4407 and 4413. They are well-detailed and the sound file is excellent. Lighting effects are minimal, as was the case on the prototype.
There were two modifications that I wanted to make. The first was to be the replacement of the blind wheelsets with flanged versions. Sadly however, the trucks will not track around an O63 curve with all-flanged wheels. Its very close, but not quite. An O72 ruling curve or greater is required.
The second modification was the pantographs, (as always). Anyone who reads these posts knows I am a bit of snob concerning how pans look and function on the locomotives I run. The MTH model renders the single-stage Faiveley pan surprisingly well, except for the contact shoe, which is the same as other MTH models.
The stock contact shoe doesn't work that well with my catenary installation, and doesn't really look right. Additionally, while the pans are sprung reasonably well, I feel they can be improved upon.
As far as the contact shoe goes, the prototype is a fairly simple, dual-surface design.
I started with the contact shoes on a brass two-stage pan.
My new E44 pan design calls for one shoe per pan, so a single brass pan is required per E44.
After the shoe assembly is pulled off the brass pan, separate the shoes and straighten the end-horn tips.
Next, remove the brass flashes, and copper contact strip from the top. Lightly tin both sides.
The contact shoe is ready to be installed. Now, the MTH pan must be prepared.
First, cut the ends off the MTH pan so they are flush with the mount. Dremmel ALL of the blackening off so we have a nice surface to solder to. It is also critical to smooth the ends off to a nice round finish. This models the dual-surface of the prototype.
Next, flatten a contact shoe completely, and place on the pan assembly. Center it up nicely, using the holes in the horn as a guide.
Solder it up, and round off the corners next to the pan horns for a nice smooth contact surface.
Round the horns and bend the extreme points downward...
...just like the real thing. It is not a perfect match, but reasonably close enough for me.
We are now ready to add some improved upward spring. I had some Atlas AEM7 pans handy, so I took the base springs from them. They are the best sprung pans I have seen.
Now, using both Atlas springs is too much. The pans won't stay collapsed.
The solution to that was to one Atlas spring, and one MTH spring. This makes for satisfactory tension on the wire, and you really have to look close to see the spring mismatch from above. I also used this trick on the MTH AEM7 pans.
Now we have a complete assembly, ready for installation.
Install the assembly back onto the E44 roof, and add a generous helping to silver conductive grease to the contact shoe and stage joints.
After doing likewise to the other unit, we are ready for individual and lash-up tests. All tests and break-in was performed with both pans up. Normal operation will always see the central-stage angle joint pointing forward, as the E44s were typically run, regardless of how the locomotive was otherwise oriented.
I have some videos of the tests and initial revenue service on coal drags, but I have not had a chance to upload them to YouTube yet; perhaps yet this weekend.
Thank you for reading.