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Thanks to all! Pat… you're putting those high expectations on me again. I'm not a young man you know. Have some sympathy for the aged...

Stephen Milley has already cut the new walls and they're in the mail. I like his level of service!

My wife just told me, "There's probably other mistakes you've made…" She's nothing if not encouraging. She keeps me grounded. And believe me, I do need grounding… regularly.

Well… Stephen is quick! The new walls with the correct tabs came today. I tried them on and everything lines up as it should. I did get the alignment right just as long as I drew them on the correct side of the building.

EH Walls with Tabs 1EH Walls with Tabs 2

Just as a status, I'm almost finished with the Thundercheif's cockpit. The Eduard Photo-etch and the resin pilots and flight seats really make a neat installation. There's some touchup painting needed on the pilots.

F-105G Cockpit With Pilots

F-105G Rear Panel Fin

Till next time...

Attachments

Images (4)
  • EH Walls with Tabs 1
  • EH Walls with Tabs 2
  • F-105G Cockpit With Pilots
  • F-105G Rear Panel Fin

Mark, its concrete… so I will maybe use the Rust-o-leum texture paint. I used that on the retaining wall and the tunnel portals. It does a good job of impersonating concrete. That will mean the building will have to be glued together, painted, and then all those windows installed. The nice thing is that the window design will have a self-adhesive flange on the back that will be easy to insert. Famous last words. One thing I do know is "no texture paint on the inside or the windows will not stick!"

Hey gang!

Between building the Thud, seeing our #2 granddaughter in a Penn State Theatrical play "To Kill a Mockingbird", visiting Philly, catching cold on the way home, I've done nothing on the Engine House, yet… except for two things. I bought the other major materials needed (except for the gantry track and scratch-build gantry materials) and the roof details. I did buy the 3/4" sq piece of milled pine that will form the bulk of the roof support pilasters, and I bought this today.

New Belt 4%22 Belt Sander

It's been going on and off sale at Harbor Freight for a long time. I could have used it on the Woodbourne Gallery to do that end bevel, and will really needed for sanding all the diagonal cuts on the gantry/roof supports. I'll probably have buildings going forward that will benefit from a sander with a bit more capacity. It was on sale for $64. I bought some extra belts and discs for it. It's my father's day present.

Meanwhile, the Thud also hasn't seen work for almost 3 weeks, but I did get some interesting things done.

I separated the tail pipe from the jet engine proper so I'm able to display the engine outside the plane while still having an exhaust for the overall model. I finished piping the engine right before the trip. The piping is .5mm solder. Pipe straps are wine-bottle foil. I scratch-built the brass engine work stand as a model of an Air Logic 3000A jet work stand with a freelanced retainer system.

F-105G J75 Engine Piping 1

Most of the piping runs are fictitious since I had only one picture of a J-75 showing any piping at all. Some of the valve boxes are scratch-built also. All the molded on pipe work was scraped off the model.

F-105G J75 Engine Piping 3

So that's the report. I update periodically just to let y'all know I'm still around.

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Images (3)
  • New Belt 4%22 Belt Sander
  • F-105G J75 Engine Piping 1
  • F-105G J75 Engine Piping 3

Thank You!

With a nasty cold left over from the trip, I haven't been in the basement to do any work for almost 3 weeks, so I was working on the computer starting to design the scratch-built gantry crane. The railings on the design are too complex for an o'scale build being a wire rod lattice in a square frame, so I'm designing a perforated piece that I'll get Real Scale Trains to laser cut out of laser board.

Gantry Dimension

The bulk of the structure will be ABS/Styrene sheet. It scales about 15" long which means I need oversized sheets if I want to go the full width without a seam. Each main frame is a big box structure that will be very rigid when built. It will not be an operable model although it will be movable. I can't afford the micro-motors I would need to make a working crane. I imported the views from SketchUp into Coreldraw and scaled it to match the actual width.

I'll make my working drawing directly over these images. You can see the width of the box frames in the end views. The other views are upside down so they keep the proper right/left orientation.

Gantry 3-View

And here's the railing drawing. It will be a three-layer sandwich. They're very delicate, but I think Stephen's laser will do the job.

Gantry Railing for LC

So even though I'm not actually building I am designing.

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Images (3)
  • Gantry Dimension
  • Gantry 3-View
  • Gantry Railing for LC

Thanks Pat! I am well now, but last week got interrupted with a funeral trip to Portland, OR for a dear friend who passed suddenly. We had one day notice and then had to get a plane ride. 

I decided to take a different approach to the gantry. I drew up the details and then decided that the hoist mechanism didn't seem to be robust enough for a 100t lift so I enlarged just the hoist system 1.5X and then separated out the hoist machinery from the hoist frame. I then cleaned up these drawings to ensure they were "Solids" by SketchUp definition. I exported them to an STL file and then shipped it off to Shapeways. For $38.00 I got beautiful 3D hi-res objects.

The original drawing that I obtained from SketchUp's 3D Warehouse had fins on the motors. I didn't think the 3D printing would resolve this, so I re-drew them to be plain. As it is, the 3D printing would have handled those fins perfectly. Live and learn.

GH Layout Upper

Here's how I re-drew them.

Hoist Layout 2

The original drawing scaled out to have the motors not even a foot in diameter. When I enlarged them, it seemed more in sync with a gantry hoist of the size I'm building. The original drawing had the end bell hollow with actual fans in them. This was overkill and wouldn't 3D print anyway so I re-drew them to be solid shapes.

Here's how they turned out. The flats on the circular components are due to my setting of how many faces I wanted SketchUp to draw when making circles. If I do this again, I'll use a higher setting. For this use, it will be fine since you won't even see this assembly unless you remove the engine house roof. I do plan on making it removable.

EH Gantry 3D Print 1EH Gantry 3D Print 3

The fins on the winch really did print well. 

EH Gantry 3D Print Ribs

I guess I could have had Shapeways 3D print the entire gantry hoist, but that felt like cheating. The frame will be soldered brass, and I think I'm going to make the roller assemblies out of brass also. 

Increasing the hoist size meant expanding the width of the main gantry frame, but I'm going to keep the beams the same width. Also the laser cut railing will be the same height as it was before. I'm only enlarging the hoist machinery not the proportions of the rest of the machine.

The 3D printing saved me a lot of hassle in modeling all those interconnected parts. The level of detail is amazing. This isn't your garden-variety filament additive machine. This clearly was a laser-resin machine which has much higher resolution. I originally wanted Walt Gillespie at Rusty Stumps to do it, but he said that he needs to add a lot of bracing and it would make it harder to do. He suggested Shapeways and they use a wax support system which dissolves away. Proof in the pudding.

Still working on the F-105G, but continuing to get my ducks lined up for the engine house build.

The Thunderchief was really a huge airplane being almost as long (60 ft) and heavy (37,000#) as a B-17 with 3X the firepower. All the flight surfaces are on and all the filler is added. I'm adding all the little bits that go onto the fuselage. I still have to add details to the main landing gear and finally epoxy them into place since they're brass. 

F-105G Status

Until next time...

Attachments

Images (6)
  • Hoist Layout 2
  • GH Layout Upper
  • EH Gantry 3D Print 1
  • EH Gantry 3D Print 3
  • F-105G Status
  • EH Gantry 3D Print Ribs

Work continues on the Wild Weasel, but I'm continuing to line up my resources for the engine house. Today I received the laser cut Gantry Railing from Real Scale Models. Stephen was very prompt and I got them three days after I ordered them. They're quite delicate, but the rail will be three layers. The lattice work forms the middle layer. They're self-stick so gluing won't be an issue.

EH Gantry Laser Cut Railings

Meanwhile the Thud is all masked and ready for the paint shop. It will be three tone Southeast Asia camo scheme.

F-105G Ready for Paint 1

And underneath… Wheel wells are other big spaces are plugged with wet paper towels. Bottom gets painted first with a very light gray (almost white), then I will mask the bottom and do the next lightest color and so on. SEA color schemes apparently had "soft edges" meaning the masks need to be held off the surface just a bit so the air brush results in a fuzzy edge.

F-105G Ready for Paint 2

With the progress I'm making on the jet, it should be done in a week or two and then onto the engine house.

Attachments

Images (3)
  • EH Gantry Laser Cut Railings
  • F-105G Ready for Paint 1
  • F-105G Ready for Paint 2

Thanks Mark!

Speaking of the Thud… I realized today that when using the dual Shrike load out on the outer pylons you need to fasten them to said pylon with some adapters that are not used when using the Shrike singly. I had glued two of the four I needed together, but then thinking they weren't needed, threw them in the trash yesterday. I spent 45 minutes today sifting through that pile of refuse looking for these two small assemblies. I ended up finding one! Where the heck could the other one had gone? I searched the floor thinking that maybe I missed the trash bag with one of them, but no, nada, nothing! So I ended up spending the entire afternoon scratch-building a new one.

F-105G Adapter Fin

I needed to glue them all one since they're all bottom color and needed to dry solid before I handled the model during painting. When painted, most people won't know it's homemade.

F-105G Shrike Adapter Install

And I entered my Essex and Missouri in the Military Modelers Club of Louisville (of which I am now a member) in their annual Invitational Model Competition and won Gold for the Mo, Silver for the Essex and Best Ship award. I got them there and home without any injury. I am eclectic model builder.

MMCL 2019 My Ships

Have you seen the videos of the UP 4014 under steam? If not, you must go on YouTube and check it out. There are at least four that I found. The fact that UP was able to take a park derelict of the largest steam engine ever built and make a fully functioning, like-new beauty in a little over five years is remarkable. It was brought to their shops in November 2013 and was running in May 2019. Remarkable!

https://www.youtube.com/result...=up+4014+update+2019

Enjoy! Makes me want to get one for my pike. I never was a Big Boy fan, but seeing a living breathing one makes me want one…especially if they can now sample the actual sounds of the running engine.

Attachments

Images (3)
  • F-105G Adapter Fin
  • F-105G Shrike Adapter Install
  • MMCL 2019 My Ships

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