Thanks Pat! I am well now, but last week got interrupted with a funeral trip to Portland, OR for a dear friend who passed suddenly. We had one day notice and then had to get a plane ride.
I decided to take a different approach to the gantry. I drew up the details and then decided that the hoist mechanism didn't seem to be robust enough for a 100t lift so I enlarged just the hoist system 1.5X and then separated out the hoist machinery from the hoist frame. I then cleaned up these drawings to ensure they were "Solids" by SketchUp definition. I exported them to an STL file and then shipped it off to Shapeways. For $38.00 I got beautiful 3D hi-res objects.
The original drawing that I obtained from SketchUp's 3D Warehouse had fins on the motors. I didn't think the 3D printing would resolve this, so I re-drew them to be plain. As it is, the 3D printing would have handled those fins perfectly. Live and learn.
Here's how I re-drew them.
The original drawing scaled out to have the motors not even a foot in diameter. When I enlarged them, it seemed more in sync with a gantry hoist of the size I'm building. The original drawing had the end bell hollow with actual fans in them. This was overkill and wouldn't 3D print anyway so I re-drew them to be solid shapes.
Here's how they turned out. The flats on the circular components are due to my setting of how many faces I wanted SketchUp to draw when making circles. If I do this again, I'll use a higher setting. For this use, it will be fine since you won't even see this assembly unless you remove the engine house roof. I do plan on making it removable.
The fins on the winch really did print well.
I guess I could have had Shapeways 3D print the entire gantry hoist, but that felt like cheating. The frame will be soldered brass, and I think I'm going to make the roller assemblies out of brass also.
Increasing the hoist size meant expanding the width of the main gantry frame, but I'm going to keep the beams the same width. Also the laser cut railing will be the same height as it was before. I'm only enlarging the hoist machinery not the proportions of the rest of the machine.
The 3D printing saved me a lot of hassle in modeling all those interconnected parts. The level of detail is amazing. This isn't your garden-variety filament additive machine. This clearly was a laser-resin machine which has much higher resolution. I originally wanted Walt Gillespie at Rusty Stumps to do it, but he said that he needs to add a lot of bracing and it would make it harder to do. He suggested Shapeways and they use a wax support system which dissolves away. Proof in the pudding.
Still working on the F-105G, but continuing to get my ducks lined up for the engine house build.
The Thunderchief was really a huge airplane being almost as long (60 ft) and heavy (37,000#) as a B-17 with 3X the firepower. All the flight surfaces are on and all the filler is added. I'm adding all the little bits that go onto the fuselage. I still have to add details to the main landing gear and finally epoxy them into place since they're brass.
Until next time...