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Hello all,

I have a lionel CW80 transformer that just stopped working when running my train. Any ideas on how to fix it or is it to be used as a door stop now? I tried everything thinking I may of had a track short or something not working  with my engine but it is the transformer. The green light no longer lights and I disconnected the transformer from the track and retried in another power receptacle and still nothing. I thought it may have a thermal overload in it but after sitting a few hours and plugging in it still does not work. I'm thinking I will be on ebay soon looking for a replacement......

Thanks to all who can provide any advice on a fix possibly or should I just chuck it out in the trash.

Thanks again,

Wayne

 

 

 

 

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Last year I bought a CW80 from Hobbyspeed to run my loco and a trolly on a small living room layout(2 tracks, 5x8).  It was around $50 and in a white box which makes me think it was a rebuilt.  It worked OK.  So, on the off chance that yours can't be repaired, the latter might be an alternative.  Hobbyspeed was real easy to do business with.  BUT, I think some of the techs on this website might be able to fix yours.

Thank you for all the advice!

It is very much appreciated!!!!

I hadn't taken the transformer apart yet but I wondered if there may be a blown fuse inside?

I looked and seen it takes a special triangle shaped tool to get the screws of the cover loose to get inside.

At this point it doesn't work so I will attempt to get the cover off to replace the fuse if it is blown.

Thanks again for all help provided!

Happy holidays to all!

Wayne

RickM46 posted:

...It was around $50 and in a white box which makes me think it was a rebuilt...

White box with a (usually green) sticker is a set break-up component. Lionel is not refurbishing these, they're cheaper to replace than pay shipping two ways... in fact, for warranty replacements, they have you send just the cord as they don't want you to pay the shipping on a heavy package either.

ADCX Rob posted:
RickM46 posted:

...It was around $50 and in a white box which makes me think it was a rebuilt...

White box with a (usually green) sticker is a set break-up component. Lionel is not refurbishing these, they're cheaper to replace than pay shipping two ways... in fact, for warranty replacements, they have you send just the cord as they don't want you to pay the shipping on a heavy package either.

Now that you mention it Rob, there were green stickers on the boxes (I got 2, long story).

Any ideas on what to use to get the triangular headed screws out with that hold the transformer cover on with?

I've tried small straight bladed screw drivers, small allen wrenches and various other small things I can get down in there but nothing has worked thus far.....

I'm sure it is some kind of small triangular shaped screw driver needed?

Any ideas other than pitch it out and buy another?

Take you worst screwdriver and grind the triangle shape onto the tip.

If you have a Harbor Freight nearby check for a set of tamper proof bits for under $10 (though if tight and deeply recessed they may not fit down in the hole) Check the set actually has the triangle bit, some don't.

"Tamper proof" is your keyword searching online.

After you've used the CW-80 for a while, with a while usually not being very long, you'll probably notice the fan getting noisy or failing to fan any longer.  The original fan is a cheap sleeve bearing fan.  You can get a 40x40x10 ball bearing fan for about $6 to replace it. Some of the replacement fans have three leads instead of two. This does not matter, just use the black and red. The ball bearing fan should last you a good while.  I've replaced several original fans and have run ball bearing fans for a number of years. Have not had to change out a ball bearing fan yet.  If the circuit board on the CW-80 blows, these have a decent iron transformer - for Command Control layouts you can bypass the blown electronics and have a nice 18v sinewave that handles 10amps.

andy b posted:

After you've used the CW-80 for a while, with a while usually not being very long, you'll probably notice the fan getting noisy or failing to fan any longer.  The original fan is a cheap sleeve bearing fan.  You can get a 40x40x10 ball bearing fan for about $6 to replace it. Some of the replacement fans have three leads instead of two. This does not matter, just use the black and red. The ball bearing fan should last you a good while.  I've replaced several original fans and have run ball bearing fans for a number of years. Have not had to change out a ball bearing fan yet.  If the circuit board on the CW-80 blows, these have a decent iron transformer - for Command Control layouts you can bypass the blown electronics and have a nice 18v sinewave that handles 10amps.

Good info!  Any suggestions on where to get a replacement fan?  I take it that the dimensions 40x40x10 are in mm?

Yes, the 40x40x10 are mm.  These are commonly used in computer applications. You can get them on amazon, radio shack if there is one near around, maybe best buy, auction sites.  Just make sure you are getting a ball bearing fan and not another sleeve bearing fan. 12v should do.  The CW-80 varies the voltage and I've never seen it over 9v to the fan.

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