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It all started back in 1998 when my ex wife and I decided to buy a vacant lot and build our dream house. Before we even broke ground, the track plan for the 2000 sqft train room was mostly drawn. We moved in in April of 2000, but there was still a lot of construction on the house left for me to do, so the train room went to the back burner. In December of 2002, the wife decided she wanted out. Shortly after that layout construction began in earnest.

This design is a prototype based representation of the Minneapolis / St Paul area. The focus was originally  on the Amtrak Empire Builder, but expanded to encompass a lot of freight operation along the way. The plan calls for two main levels separated by 24" and a hidden storage/staging yard below that, all connected by two helixes.


This is the lower level track plan. Unfortunately it is difficult to post in a format where all the detail is visible, but hopefully you'll get the general idea.

Photo Jul 26, 10 58 31 PM


The upper level plan isn't all drawn, but it is becoming clearer in my head.

Photo Jul 26, 10 59 29 PM

I had just started building a layout at my previous house, when the decision to move was made. Those chunks were easily salvaged and reworked into the hidden yard. By late 2006 benchwork was about 2/3 complete, one helix was nearly done and a 500' continuous loop was operational. I was chuggin right along!

And then it all came to a screeching halt. I was diagnosed with skin cancer. For 6 years I didn't feel like doing anything with trains. This past May, my PET scan came back negative, and the oncologist said he didn't want to see me anymore.

It hasn't been easy transitioning from couch potato back to model railroader. I'm beginning to wonder if I have bitten off more than I can chew. I just don't have the energy that I used to. I have the time and the money, but what I need is a small army.

There is a lot more story to tell, but this seems like a good stopping point. Feel free to ask questions. And if you are ever in the Twin Cities and would like to visit, just email me to set it up.

Here are a few more shots from around the room.

Photo Aug 30, 8 56 31 PM
Photo May 07, 4 41 05 PM
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Photo May 07, 4 41 53 PM

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Last edited by Big_Boy_4005
Original Post

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Thanks Earl. I don't know if I could bring myself to downsize this thing at this stage of the game. I know I couldn't tear it down. I think I would rather move forward slowly.

 

I had always envisioned hosting operating sessions. I've stockpiled 7 cab-1's to that end. I need to get just a little further along to sell the concept to some of the local guys. I'm not sure how much of my enjoyment of this hobby comes from running trains vs layout construction, anymore. These last 6 years have messed with my head, and I'm still trying to straighten that out.

 

As for my health, I'm not exactly out of the woods. I've been diabetic for 20 years and it's starting to catch up with me.

Wow Elliot, I have always dreamed of having that much room for a layout  of that size(and the time and FUNDS, to support it). Have you asked around to see if there are other modelers in your area that might be interested in helping out? If I can't have a layout of that size myself, having a good friend that does would be the next best thing. I would love to help with a layout like that, I wish you were out here in Forest Grove, OR.

 

 There maybe others who would be willing to help build it, for the chance to have something like that to have the opportunity to operate it. It would be similar to a club, and admittedly, there could be some disagreements, but three railers do tend to be more relaxed about details, so it likely wouldn't be to much of a problem. It would be worth looking into, I would sure welcome a chance like that.

 

Doug

Thanks Mike, that's the plan for this topic, to share my progress with all of you. I see that I forgot to post a picture of the helix...
Photo May 07, 4 41 14 PM

Blueline, I'm sorry I didn't start this topic months ago. I hope you're able to get back this way soon.

 

Doug, I have rejoined the NMRA, and am going to try to get some of them involved. They are the operators and builders. I used to be in TCA, but most of those guys don't build layouts. There was a time when I got paid to do layout work for others.

 

I wish a lot of the people on the forum lived closer. This thing would be done in no time and we would all have fun!

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Elliot, I will need to get my buddys from MN Free-mo to get in touch wit you, many of them have started a new club in the twin cities building a large permenate  ho layout, I think they need to slow down a bit, in one weekend they had all of the benchwork built, next weekend all of the main line spline in, the following weekeng adjustine elevation of said spline and now they are adding branch line spline

 

for those on facebook

https://www.facebook.com/#!/pa...Club/190419750986184

 

their website

 

http://www.nmmrc.org

 

 

I think you will have more enjoyment running and operating , life is short and when you get older , your health becomes an issue , get'er done ! If you got the $$$ hire a few competent fellow railroaders to help , they all will like the extra money and they are doing something they enjoy. Just make sure they understand this is work for $$$

 

I would base it on , I want to enjoy while I can , when you get sick and can't do anything , nothing matters. No fun when people come and see a half done layout , they all will ask , when will it be done . You got most of the tough stuff done .

Ace, I'm sure that my project is a lot more than most people would want to deal with, but I'm a little different.

 

Since I posted this topic a few hours ago, I've been thinking about my life with trains. And it occurred to me, that I don't just love trains for myself, I love to share them with others.

 

From the earliest age I can remember, people were fascinated with what I had created. I think my parents hoped it would go away, that I would outgrow it, but I didn't. 20 years ago it reached its pinnacle in the form a business by the name of enterTRAINment at Mall of America. Many here have heard of it, some may even have visited it. It only lasted a little over a year, and then it was gone.

 

That layout was more for public consumption, more to the toy end of the spectrum with lots of action. This layout is more of a personal vision, a true model railroad, but it still needs to be shared. It needs to take all the materials that were salvaged from the mall, and recycle them into something new and wonderful.

 

As far as my life goes, trains really are my life. My kids are in college (they don't talk to me anyway). I attribute that to my ex, and not to the trains. My parents are both deceased. My sister lives just down the road, running 24/7 with her kids. The one has little interest in trains, the other even less.

 

Trains are how I pass my time. Just getting all this out feels like therapy. It feels good.

Elliot, that is a BIG project, one that would be overwhelming to many, probably myself included, but I would sure like to have the space, time and resources to try something like that some day.

 

 I Really understand about sharing the trains with others. I would have to sit down and think about it to count how many sets that I have put together out of my collection for various, Family, Friends and even a customer, who was as much a friend as she was a customer for the company that I work for, we had many Paralells in our lives at the time, and offered each other much moral support during some trying times for each of us. Sadly, less than a year after she met and married a Wonderful man, we lost her.

 

 I had given my Wife and her kids a set I put together a couple years before we married, and she told me when her Father saw the trains, his first comment was "Fire em' up". Well before the first Christmas after we were married, I put together a set for my Father-in-Law, the look on his face was PRICELESS when he opened that box. He was 74 years old, and had never had electric trains as a kid. He grew up poor, and only had a wind up set, that he had to share with five brothers.

 

 He has gotten some extras for Birthdays and Christmases since, this year I gave him a Lionel Pacfic to go with his passenger cars (the original set was freight headed up by a Mikado jr) he runs those trains for hours a day each Christmas season.

 

 One of my life goals, is for there to be no Christmas Tree without a train under it, and I am doing my best to fullfill that goal.

 

Doug

Elliot.....what can I say....WOW!!!  I do understand your philosophy concerning the sharing aspect of the hobby.  I too feel the same way.  My layout is only about 1/3 smaller than yours and I can tell you that it is a job!!  When one is in their 30's or 40's it seems there is no end to the amount of energy one has but as age sneaks up on us, that energy is harder to find!!  If you have decided that a smaller layout is not an option and you have the financial resources, then I would seriously consider hiring someone to get it finished before your health keeps you from enjoying and sharing it with others.  If I lived up in your area I would be there helping you for sure!!  AND...I do remember enterTRAINment.....had no idea until now that you were the guy!!

 

Alan

Congrats on kicking out the cancer!  

 

As for your layout, and mine too, sometimes I just like to go sit back and run a train around for a while.  Eventually I get some inspiration and begin to work on a section or little project.  If you stand back and look at the overall.... it can be overwhelming!  But if you just concentrate on a little part, or section, then it becomes mentally manageable!  

One of the things I am grateful for is that, seven years ago, I did not go with an alternate plan to reroof part of my house so that my trainroom (28 x 15) could be 40 x 20).  I had an ambitious plan that included nearly twice as much benchwork and track as I have now, a helix, a turntable and yard - two towns -- the works.  Now, seven years later, I find my smaller layout provides all the trains, movement, and challenge I need, and that I can barely keep up: it still is not finished, and I spent a lot of time on maintenance of the portions that are.  It is a big as I need, and more important, as bid as I can handle.

I try to enjoy the (budding) layout a little at a time. Upon reflection, I may be like you in that having others enjoy the trains are a larger factor than I had thought. I also have had to re-vision what I am doing; dropping, for instance, from 16-20 car trains to 6 car trains, and a more modular style layout. I understand that refocusing in that way would be silly for you, in light of what you have already completed.

Mike

Elliot, thanks so much for sharing your story... and congratulations on winning your battle with cancer!!!

 

Regarding your enormous layout... all I can say is WOW!!!  We don't normally see huge double-decker O-Gauge layouts built with the works.  Those types of layouts are more commonly done in HO or N scale due to the HUGE amount of real estate that would be required to pull off something equivalent in O-Scale.

 

Given that you've invested so much time, energy and resources thus far, I'd definitely suggest bringing in more resources to help you if you feel your energy-level would be stressed now.  It would be very difficult to scale back at this stage of the game.

 

I have a few more thoughts/comments to add, but I'll do that later as I'm heading out the door now.

 

All the best, Elliot.

 

David

Elliott:

 

You have won your biggest battle and hopefully that is behind you now. This is your dream layout and I encourage you to finish it. Doing anything less will eventually come back to haunt you.

 

I will e-mail you with the name of a Forum member who does layout work. He is a master electrician as well. His fees are very reasonable.

 

Keep your positive attitude and you will accomplish your goals. Happy New Year to you.

Wow!!! Thanks all for your well wishes and suggestions. I was doing OK at responding to individual posts in the wee hours of the morning when the posts were few. I went to bed at 4AM and you all woke up, while I slept til noon.

 

Part of my problem has been, since the cancer diagnosis, I socially curled up unto a ball, breaking off contact with everyone who wasn't family. For the few years before the cancer, I was very active on the "other forum", but dropped out suddenly when I got that news. It feels good to be back talking about trains and interacting with people.

 

Many of you have suggested that I find people to help with the layout. I think that will be the best course of action. There is a local NMRA meeting coming up. It's probably time to drag out the track plan and the photo album, and see if anyone bites.

Originally Posted by Big Jim:

Elliot,

How much distance is the top level above the lower level?

It is actually 30" top of benchwork to top of benchwork. Subtract the width of the 1x4 upper deck framing and that leaves 26 1/2" of usable space.

 

The lower level is 42" off the floor and the upper is 72". I have also raised the floor 12" in most of the aisles, so the upper is at 60" relative.

Originally Posted by tackindy:

Elliot,

 

I'd buy a six pack or two and be over in a heartbeat to help/enjoy such an amazing layout as yours if I wasn't so far away!  I'm only 38 and still have some energy left in me!

Bingo! I was about your age when I thought this monster up. I'm 51 now. We forget to factor in the aging process.

There is a general consensus within the model RR'ing community that having a massive layout will bring and overwhelming sense of satisfaction to the hobby, when really it has an adverse affect. At 43 I have a 15' x 48' layout that will likely never be completed for various reasons. It takes many of us into our 40's before we reach some level of financial stability and acquire a space suitable for a layout. By then, many of us have a wife and children which require the first block of our time, followed by whatever else we are involved in, leaving little time for any layout much less a 2k sq ft layout. 

  

Suddenly the 12 x 12 room in a remote corner of the house the wifey granted you doesn't look so bad. It will likely cost less and be more practical to finish and you can dedicate more time to detail and still see the possible completion of a smaller layout.

 

Maybe you should consider a smaller build in another part of the house where it will be more manageable and easier to complete. Leave a couple of large loops in the basement to get the highballing out of your system on occasion.

 

We found ourselves at York on more than one occasion engulfed in some of the highly detailed 4x8 or smaller vendor displays that seem to bring the same satisfaction as a massive unfinished layout. There is satisfaction in finishing and finishing well. Good luck in what ever you decide. 

I actually made some progress today on a couple of fronts. I spent a couple of hours doing actual construction on the layout. But perhaps more important, I've had a couple of offers of help as a direct result of this topic.

 

Big thanks to Mike Slater and CGWforever. 

 

Perhaps it's time for a New Years resolution (and I don't usually make them).

 

I hereby resolve to spend at least one hour per day (average) working on the layout, with an end goal of having all the benchwork completed as well as having all the track on the lower level laid and electrified.

 

Complete that and scaled down operating sessions could take place.

 

Happy New Year!

Completing a large layout is mind over matter. I started construction of my layout in 2006 and finished it in 2011 (although one continually tweaks it). For most of this time frame, I commuted over 1,000 miles and I made the most of the weekends I was at home. During this time frame I had a very busy work schedule that required some weekend travel to conduct training session across the USA and Canada.

 

Like Elliot, health issues can put a damper on the progress of a layout as large as his is. I was fortunate during my construction where I had one surgery that took me out of the game for about a month. The key for me was the fact that I was mission orientated and I was determined to finish this project.

There really is something to be said for the proper mindset. I lost it when I got the news. I'm working to get it back.

 

Earlier it was asked, with a project so large where do you start? That's like, How do you eat an elephant? One bite at a time!

 

I took a "bite" today and finished the plywood deck for a 3 track storage yard. This yard wasn't in the original plan, and would have been a lot easier to do earlier on. I think the worst of it is over.

Wow, it has been a month, and a lot has happened.

First the bad news, which isn't really that bad, compared to what I've already been through. I went to the dermatologist a couple weeks ago for my annual skin check, and he decided to finally biopsy a spot on my back that he'd been watching for the last 6 years. It came back as another melanoma. So today, he carved out a larger chunk. Everyone involved feels that this far less serious than the previous episode, and that today's surgery will resolve the issue.

Back to trains!!!

My call for help, as it were, was  answered in the form of forum member CGWforever. This guy is a real go getter. In his four weekly visits this month, we have accomplished so much. But, it's not just what we get done when he comes over, it's the motivation he gives me to keep working between visits.

Here are some before and after pairs. Before is 12/31/12. After is 1/31/13.

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I don't have a good before for this shot, but all the black roadbed is new.

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The really good news is I may have even more help coming next month!! Stay tuned.

 

As for my resolution of an hour per day average, I have surpassed that goal in spite of not working some days.

 

I want to get back down there now, but I have to wait a few days for my back to start healing.

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Originally Posted by Spence:

That is some layout. I know you said it was 2000 sq. feet but I'm wondering about the dimensions. Length & width!!

The main space is 39' x 46' but there's a 17' x 12' extension on the one corner. Only a small part of that extension will have layout on the upper deck. It is all one room, there never were any partitions.

 

Thanks guys!!

 

The open house is really whenever anyone wants to see it. Just contact me and set it up. At this time trains are not able to run due to construction mess. I'm guessing that within a few months at the current rate of progress, things will be much further along and cleaned up with even more of the layout operational. The goal is to be able host operating sessions.

Well, it's been a rather slow week on the railroad. I had to take it easy for a number of days because of the stitches in my back. I got some track secured Wednesday, but not as much as I would have liked.

Today things got kicked back into high gear, as CGWforever came over. We have established a comfortable division of labor, where I cut lumber and grab tools, while he assembles the pieces. Our afternoon was spent doing benchwork in one corner.

 Unfortunately I didn't have a lot of before pics for this area, but these first two are pretty close, and show some of today's progress. 

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Here the backdrop support on the upper level was completed, the final braces supporting the cantilever upper deck were installed and the benchwork has been modified to reflect its curved profile.


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Where the work lamp is hanging, there will be a wye on the lower level, and two tracks curving around to the left, something on the order of 072 and 080 perhaps slightly greater. 

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Rather than add a leg, a scrap triangle of plywood, leftover from roadbed cutting, finds new life as a support gusset. Surprisingly strong! We've dubbed this "seat of the pants engineering".

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Here's another example. I picked up those iron brackets many years ago at an auction when amusement park closed. They aren't bent to 90 degrees because their original purpose was to be used for park benches. This is how I work around that.

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Next week expect to see more trackwork, and the start of the second helix. Stay tuned.

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Thanks Clutch Guy. You were asking about the flat St Paul houses? They were saved and will be reused on this layout.

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Tomorrow is going to be a fun day. Construction is going to begin on the second helix. This week I reached waaaay back to high school geometry, and drew on the concrete to get the dimensions for the 8' octagon that will form the foundation.

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Helix foundation kit. Some assembly required!

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Very busy day on the railroad today. Patrick came over and a bunch of benchwork got done.

 

The first section of the new hidden yard takes shape.


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Frame installed, time to connect the pieces with a short bridge.

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Heading up the helix! Half way around the first turn.

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Instead of using 3/4" plywood, I use 2 layers of 3/8" plywood glued together to form a single continuous roadbed.


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Let's see what I can get done before he comes over next week.

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Originally Posted by TGP:

I can see the floor trusses, but this is in a basement of a house, and not

a City Hall, or school,  just looking at the wood, speaks to me about the framing

of a house ,  $$$$$$$ !

Yes Terry, this is my basement. The engineered joists that you are seeing span the full width of the house, just under 40 feet, with a center support beam held up by 3 columns which can be seen in various pictures if you look for them. The beam itself, along with the duct work, is already boxed in.

 

The rest of the lumber is the layout, and while it is expensive, some of it is over 35 years old. I've been buying it a little bit at a time for a long time. It is mostly 1x4's with some 2x4's and a bunch of 3/4" plywood. I'm actually almost done buying lumber, the bulk of the benchwork should be done by the end of the year.

Elliot,

I am yet to start my benchwork for my basement layout of approx. 13' x 10' and felt my little project was intimidating. RR Track Software crapped out and now I am trying to start planning all over again and am doing a great deal of re-thinking.

Thank you for providing pictures as your layout continue your work. I just turned 60 in Jan and take the train 2+ hours a day to and from my work, so little time for any work during the week and at times just rest the weekend to get ready for Monday!

I will now due to you, plan and schedule time to work on the layout re-design and then the benchwork. It will have to be small work and cost spread over time, but need to get my big arse in gear!

 

Thanks again! 

 

Keep up the Great Work!

Thanks Dennis, it makes me feel good to hear that people enjoying and even benefitting from my experience / insanity. 

 

Honestly, I could never get the hang of track planning software, and I tried 3 or 4 different ones. In the end, good old fashioned paper, pencil, compass and ruler served me best.

 

As with anything in life that we really want, we have to find or make time for it. Good luck and get crackin'.

Well, it's been just over 2 months since I started this topic, and a lot has been accomplished. With Patrick's weekly visits keeping me motivated, it is looking like all the track on the main level will be complete by June.

 

The helix should be done by the end of March. Here's a sequence of photos showing the construction. First shot 2/13/13, last 3/4/13.

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Thanks Ray. In addition to the positive of meeting people, since I've been working on the layout again, my blood sugar has gone WAY down. There is a certain exercise factor involved with a layout this large. Back and forth, back and forth, back and forth.

 

My wife and I do get down to Chicago on a fairly regular basis. I'll let you know when we are planning a visit, I'd love to meet you and visit the club.

Originally Posted by Laidoffsick:

Glad to see you making a come back. What a space you have there to work with. The helix is sweeeeet!

Thank you. That's a cool video.

 

I'm a little envious of your working turnouts. I'm sort of committed to using the screw drive machines leftover from the mall. I have the power supply, but don't know how to hook it up. The system was designed by an electrical engineer. If I can get the first one hooked up, the other hundred should be a piece of cake.

Originally Posted by Big_Boy_4005:

 . . . And it occurred to me, that I don't just love trains for myself, I love to share them with others.

You said this much earlier in this thread and I had meant to comment that that this is a near-constant theme that makes this forum by far the best I have seen anywhere.  Just about everyone here not only loves toy trains but has that desire to share and look at what others are sharing. 

 

That said, you have a lot of share with such an expansive, facinating layout.   I love the pictures and comments form you and others here, but it makes me tired just to look at the size and think about all the work involved, not just in finishing the benchwork/track but then the scenery and all.  As I observed earlier, I often feel challenged just keeping up with my 28 x 16 layout, which is much smaller than yours: now that mine is about 1/2 complete (i.e., down to the terrain and vegetation, etc.) I find that maintenance on that finished portion takes about half my time, leaving me less to complete the rest.  I've concluded that it is about as much as I can handle. 

 

Your's is a fantastic project!

Thank you Lee.

 

This monster can seem daunting, but so far there hasn't really been anything to maintain. Of course there aren't that many functioning systems yet. My hope is that I only have to do things once. Everything is being built to a different standard from what most people do. This practice is a carryover from my time at the mall. An example of my overkill is having electrical feeders on every 3 foot section of track.

 

I was thinking about this the other day, and I realized that this layout primarily track. The scenery and structure aspect will be rather minimalist. The majority of the structures will be industries, and or flats.  This is due to the fact that it actually based on real railroads in the Twin Cities. What has happened is the narrow scenes fill with track, leaving little room for much else. In one spot the Mississippi river will be compressed to a 2 inch ditch between tracks.

 

The track is really the biggest project. Benchwork construction is winding down. I'm going to set a goal, here and now, of having all track completed and powered by the end of 2014. 

 

Heading back down now to keep chipping away. Patrick was supposed to come over today, but we pushed his visit back to Thursday because of the snow.

 

Elliot --

I can't tell you Thank You enough for making the effort to show us your progress, but THANK YOU!  For Sharyl and I the building of our layout was much more fun than running the trains for our family and friends.  I don't know if that makes sense but the hands on building and seeing a tangible outcome that works is simply fun.  It inspires me to think about adding on and revising some scenes, I need to convince my scenery partner first

 

Our youngest son and his family live in MPLS and I would love to visit your layout some day within the next year.  Thank You again for letting us tag along during your construction progress, we appreciate it greatly!

Thank you Jon. I really appreciate that. You're right, while running the trains may be the end goal, and that is fun, the challenge of getting there is the most rewarding. Just let me know when you will be in town and and you can bring the whole gang.

Patrick came over today, and we went to town. The helix got another third of a turn, flying over the first turnout, and stopping just short of the second. The next segment is where the second track begins.


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The level was used to verify the vertical clearance. Nailed it. Whew.

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The other project was to get the subroadbed down for the yard


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This is what the area looked like to start.

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Here's where we ended up.

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Next week Patrick will be coming over twice. In the meantime, I'll keep working on things.

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Thanks Laz. I have my "Tim Allen" power supplies from the mall. A monster layout needs monster power.

This board has nine 6.3V 20A transformers. Three transformers are ganged together in series for 20A at 18.9V. So there are 3 power supplies on each board. I have 3 boards, but the plan is to only use two. Only one is in service right now, but I'd like to bring the second online this year, with all this new track.

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Truth is, I'm not even sure if I need all this power. I've got an almost 100% can motor locomotive roster, and very few passenger cars. These supplies were designed with older equipment in mind.

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Hi Mike.

 

The curves at the ends of the peninsulas are generally 092 for the outside track. No mainline track is under 072. The double track curve that will connect the existing track to the new section will be something close to 084 and 076.

 

Where you see the four track curve, which I've nicknamed the "Horseshoe curve" for obvious reasons, the middle two tracks are the mains. The outside and the sharper inside are yard leads.

I am tired!! I seem to work hardest when Patrick comes over to help. What happens is, he does most of the assembly, while I run around cutting lumber and grabbing tools. It's a great arrangement, and the progress has been spectacular.

Just four weeks ago, there was no helix. Today it is about 2/3 done. Another half turn was added.

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The flyover is now connected to the helix.

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The 25' incline was also done today.

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The new yard is taking shape.


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Patrick is back again Friday. I've got to work fast.

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Lee, I haven't forgotten about posting pics of real locations. I just got a new computer and need to move my pics over, plus there's a bit of a learning curve with a new operating system and browser.

 

Jan, I'm glad you enjoyed your visit. Somewhere buried in all the junk is the guest book. It would be fun to see if you signed.

 

Dave, trains do run. The big problem is I don't have any working switches right now. That will be one of my priorities this summer. I took a count, and there will be over 130 on the lower level alone. I think the upper level will have around 70. Not all will be powered, most industries will have Caboose ground throws.

 

In the meantime, here is a video that was shot last summer. It isn't great, but it will give you an idea of the layout's size.

 

http://www.youtube.com/watch?v=pdmK4VfeFcE

Originally Posted by Big_Boy_4005:

 . . . I took a count, and there will be over 130 on the lower level alone. I think the upper level will have around 70.

 

http://www.youtube.com/watch?v=pdmK4VfeFcE

Wow.  I love people with ambition!  200 switches -  Oh Golly Miss Molly!

 

At one time, I had maybe 25 of so switches on my layout (all remote - I figured with the effort required to put them in well I might as well wire them for remote control, too).  But now I have only two, both operating only in anti-derail mode on reversing loops. 

Yes Lee, sometimes simplicity is bliss, and there is part of me that wishes I has gone that route. But long ago the decision was made to go down this "track", hence the word nightmare in the topic title. I've quietly been following your battles and triumphs.

Ray, my wife and I have a trip planned for this fall, but in the opposite direction. Seattle, Portland, San Francisco, Salt Lake and Denver, a 3 week road trip. We may still go to Chicago though.

Below are some of the promised pics of the layout and the real world. This is Dayton's Bluff. Use your imagination to fill in the scenery. The bluff will cover the tracks where all those engines are sitting. It will be made of foam and easily lift off for access.

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Some fresh pics of the progress. The Helix is almost at the top level. One more turn and it's done. The subroadbed is now connected to the working section of the layout. Patrick will be here in a few minutes. I'll post new pics tonight.


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Another very productive day with Patrick. No work on the helix, but the entire length of the peninsula is now ready for track, and 4 sections of backdrop are hung. It looks so different!!! Just wait til I break out the blue paint.


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No, Patrick is not laying down on the job. He really loves working on the layout, and I really love having his help.

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I've got to get back to laying track on the helix, so we can finish construction when Patrick comes back on Friday. Still shooting for completion by the end of the month. Gonna be close.

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Patrick was here again today, and the helix has finally reached the second level. One more half turn and it's done.

 

From this shot it is actually difficult to see what was done today. The helix is getting too tall.

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The two tracks had been running parallel up to this point where they begin to separate.

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When the helix reached the fourth level, it became clear that in order to make the jump across the aisle to the top of the bookshelf, the outer track was going to have to make another 3/4 turn. That extension meant that there would have to be a crossing involved.

 

Here the inside track will go straight through the diamond, and pass between the 2x4's which make up the backdrop support. The straight leg of the switch leads to the Ford plant, which will run the length of the upper deck on the near side of the backdrop. The curved leg will lead to the Amtrak depot on top of the bookshelves.

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The helix will end here, 8" higher than the deck that was just installed today.


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My goal of finishing by the end of March looks like it will come up a few days short, but all in all not bad.

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Well, 54 days after we started, the helix is done. The last piece of track and all of the rough wiring is complete. Just for fun, I took an MTH Superliner car and turned it loose and let gravity take over. Pretty smooth run, top to bottom no problems.

The helix is topped out and the connection to the bookshelf is in.

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The junction that allows the Empire Builder to get to the depot on the bookshelf.

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The view from the inside.

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Tomorrow construction moves to the section between the helix and the working section of the railroad. I have to cut the switch (middle right in the photo) into an existing track, and get the wye done.

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Thanks Mike, the more I look at that picture, the more it reminds me of jail cell. It did get a little "confined" in there toward the end.

 

Thanks Lee, that's quite the compliment. It is almost too tall.

 

Keep in mind that I did have help. Without Patrick it would have taken much longer. Having him do much of the assembly from the inside saved me a lot of crawling under.

Thanks Chad, nobody has ever asked about that before. That is a technique that I came up with many years ago, for use in areas that will be hidden. It serves as a bending form for Gargraves, and also provides for perfect and consistent spacing of multiple tracks. It is made up of two layers of Luan plywood and locks the track in place without screws. It is a little labor intensive to do all that kerf cutting for the curves, but the material isn't that expensive.

 
Thanks for the info thats kinda what I thought but now its confirmed eh
 
Originally Posted by Big_Boy_4005:

Thanks Chad, nobody has ever asked about that before. That is a technique that I came up with many years ago, for use in areas that will be hidden. It serves as a bending form for Gargraves, and also provides for perfect and consistent spacing of multiple tracks. It is made up of two layers of Luan plywood and locks the track in place without screws. It is a little labor intensive to do all that kerf cutting for the curves, but the material isn't that expensive.

 

 

Originally Posted by Laidoffsick:

WOW! That thing is a beast! Can't wait to see it filled up with 2 trains rolling through it. That luan form looks like a really great idea.

Thanks, I make those strips on the table saw, then bundle 4' lengths together with duct tape and cut the slots on the radial arm saw. They could be used with screws as temporary bending and spacing forms.

 

Yes, it is a bit of a beast isn't it. As I was taking pictures last night, I was beginning to wonder if the drywall screws that attach the legs to the frame would hold over the long term. I'm guessing there's about 30 - 40 pounds resting on each leg.

Patrick has been coming over once a week for four months now. Since we finished the helix a few weeks ago, the focus has shifted to cleaning up some old unfinished business. We have been working on finishing the support system for the upper deck, and all the lower deck backdrops. I estimate that the benchwork is now 90% complete, and we are nearly done with dimensional lumber.

It has actually been a bit of an engineering challenge, to provide totally hidden cantilever support, able to carry something on the order of 50 pounds per sqft. A few different techniques have been used to to accomplish this.

Starting at the new helix, we now have 122' of continuous backdrop. The first 32' are painted.

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The trains will disappear under a bridge here as they pass through the backdrop.

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Patrick the pretzel, hard at work.

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In this area, the curve of the backdrop provides the stability for the upper deck. The support column for the house will have a cement plant built around it.

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The other side of the curve.

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The backdrop ends down at the other end of the room, but on Friday that will change.

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I've taken a piece of 3" PVC pipe and cut it in half. It will be blended into the butt end of the backdrop using bondo.


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This next pair of photos is a before and after. This is the section we worked on today.

Note the two scraps of plywood being used to tie the upper deck to the floor joists.

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They are gone forever! There are also twice the number of supports.

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We used 5 of my bench brackets to stabilize this section.

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In order to fix the problem of sagging joints, a second layer of 1x4 was added with the joints staggered. Huge improvement!


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This will look very different after Friday when the backdrop goes up. No more seeing through to the next aisle.

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Our next major project will probably be installing the track for the suspended ceiling.

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Another busy day with Patrick, 68 more feet of backdrop hung. It is amazing how something so simple defines spaces and scenes.

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This aisle just needs to have the Pigs Eye yard added on the left, and the track is  done.

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There are 9 cab-1's, each with a different color band of electrical tape. At some point in the future, I'm expecting company.

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This is the only spot so far where the backdrop is attached directly to the wall. The piece of plywood is being used as a clamp, as it was necessary to glue it down.

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Looking the other direction.

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The industrial spurs on the left were the final tracks in this aisle. They were finished today too.

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This is going to be 3M's Chemolite plant.

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A long view toward Chemolite.

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There will be structures on both sides of the tracks.

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Next week we'll fill and sand the screw heads and seams. Then it's on to the suspended ceiling.

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WOW! I have been following along and... WOW...

Can you put JDaddy's name on one of those remotes!

Love it, keep up the great work.

I have been working on my double deck since 2007. My lower deck is complete, upper deck still in the infancy stage.... if only I had more room.

 

If only I lived closer you would have another helper...Keep us posted

 

BTW I like how you stored your bridges so they will not get damaged during the build.

 

Thanks J Daddy, you and everyone else are welcome anytime you're in the neighborhood. You can choose whichever remote you like from all the colors of the rainbow. I use the color, symbol for number, that they use to mark the values of resistors.

Unfortunately, those bridges aren't just stored up in the rafters, now they're buried since Patrick and I put up the drop ceiling. I have no use for them on this layout. They are leftover from 20 years ago, when I had the layout at the mall. The real problem with them is they don't have enough vertical clearance for the tall scale cars like double stacks.

I have slacked off posting to this topic over the six week stretch while Patrick and I put up the ceiling. I was posting regularly over on the "What did you do on your layout today?" topic.

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Now that we are back onto actual layout work, I'll chronicle it here again.

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Patrick will be here tomorrow, and the plan is to continue to putty and sand backdrops so they can be painted.

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Mike, at this stage, we're just trying to get the masonite hung and the screw heads and seams smoothed over. Then I'll paint all of it blue. Eventually clouds, trees and whatnot will be painted on. There is one spot where I'd like to do a photo backdrop of downtown St Paul. I think it will depend on the type of paper it gets printed on and how large it is, as to what type of adhesive I use. It could be spray adhesive. The nice thing about rubber cement is that it is more forgiving than spray adhesive.

Originally Posted by Lee Willis:

that is looking really goo !  I get tired just thinking of all the work, though.

Well if it makes you feel any better Lee, I get tired doing it. Even if Patrick is doing most of the heavy work.

 

I'm actually downstairs poking away at that layout lighting. I hope to have lights on both sides of this peninsula top and bottom functional by next week. It will be a lot easier working on the track when I can see.

 

Patrick may not make it tomorrow. We'll have to reschedule if he doesn't.

Thanks Guys! A lot of the credit has to go to Patrick, without his help over the last 7 months, I might have thrown in the towel. Now I can see the light at the end of the tunnel, but in this case it is a good thing that it is the train.

Track laying will resume soon, probably in October. My wife and I are taking a 3 week road trip to the west coast in September. I'm worried that Patrick will suffer from withdrawal while we are gone.

In an earlier post I had mentioned the idea of having all the track on the lower level done by the end of this year. In light of the fact that we took time to do the drop ceiling, and the lighting (which was never in the original plan), the timetable has been pushed back slightly this year. I still hope to have all the track on both levels laid and powered by the end of 2014.

I think we will have the last of the heavy construction done by the first part of next  year, with one last material delivery coming before the snow flies.

I told Patrick yesterday that scenery should start in 2015, although in a way, it has already started with the blue sky.

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Well, it's been a couple of months since I have done any updates to this topic. My wife and I took a 20 day western road trip, so there hasn't been as much progress to report as there would normally have been. We did see a lot of cool train related things though.

About a year ago I was building a rack to hold all the sheet goods for the layout. There were two problems with it. First, while I was trying to get it into the proper position, I kicked it, and ended up breaking my toe. Second, and I'm still not sure how this happened, I built it 8' tall, but the sheets didn't fit without binding.

Menards delivered a 2' high bale of materials on Wednesday. Patrick came over today, so the first order of business was to correct the design flaw to the rack, and get everything put away. That project took about half the afternoon, but boy was it worth it.

 

The delivery guy's donkey is too tall to fit in the garage, but we've done this a few times, and he can drop the bale just inside the door by extending the forks and giving it a little extra push.

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The repaired and filled rack.

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Ready for a long winter of construction.

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Patrick picks up where he left off, securing more decking on the second peninsula.

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By the end of next week, I hope to have some backdrop on the upper deck, and close off this half of the room, once and for all.

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It was necessary to do some impromptu engineering, with the addition of some 2x4's to help counter balance the weight of the plywood.

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We'll be trimming that corner off into a nice smooth curve.

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Next Wednesday and Friday with Patrick and maybe Sunday with Matt. Making up for lost time.

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It has been a busy month working on the layout. Patrick has been here 4 more times since my last update, and Matt has been here twice.

This month has seen less layout construction than other months, but more progress in other important areas.

Here's a quick recap:

 

We finished the lower level lighting in the north half of the room.


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We installed the plywood on the upper deck of the second peninsula.

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Started the layout lighting in the south half of the room.

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Added another 24' of decking to the second peninsula.


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Suffered a minor setback when the dishwasher blew a hose and leaked down on my new ceiling. No damage to the layout, but the kitchen floor wasn't as lucky. The dishwasher has been repaired, but I'm not sure I trust it enough to fix everything yet.

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Matt was on a roll and threw down a half case of Gargraves in a single afternoon.

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It's not quite the Union Pacific's 10 miles of track in a day, but it was pretty darn good in my world.

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We can now turn the layout lights on with a single switch.

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And they're on their own circuit.

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Matt works on a couple of sections of track that will be difficult to access once the backdrop goes up.

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Track power wiring begins, literally tying up loose ends.

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That brings me to Patrick's visit today.

 

We took care of a couple of electrical projects that I had been dreading for quite some time. This first one was a biggie. Those 4 outlets are where the second power supply will plug in. Now all I have to do is add a few small wires to the panel. Then when the the wiring is done on the upper level, a whole new section of the layout will be able to have running trains.

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That bottom piece of conduit coming out of the junction box was a tricky bending job.

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It feeds the last two convenience outlets on the layout. No more long extension cords. You are never more than 6' from an outlet.

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For the last seven months or so, I have been posting daily progress over on "What did you do on your layout today?" 

 

I will continue to do that, and use this topic for monthly recaps.

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I just finished re-reading this thread. I noticed it is almost a year old and I can't believe what a testament it is to overcoming some serious health issues and the development of a year-long (and counting) friendship. This is the stuff Hallmark movies are made of and while the layout itself is awesome, the story is awe inspiring, something much more valuable.

 

I have a nephew who lives in Minneapolis and my wife and I expect to be stopping in later next year. I would love to set up a visit to the layout, if the offer is still open then. This home layout is almost double the size of the club layout in McCormick-Stillman Railroad Park and that layout is amazing.

Well, another month is in the books, time to figure out where it went.

Patrick was here 4 times, and Matt was here just once.

 

Pigs Eye yard is the last piece of the main level to get plywood.


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With the plywood installed, all that's needed is the fiberboard.

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I did that part myself between Patrick's visits.

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I also installed some ground throws over in the Newport/St Paul Park industrial area.

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I always install stops, so that the handle doesn't travel past horizontal. I also paint them so the operator can see them better.

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I cleared all the junk out of this corner. Patrick builds the upper deck.


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Last spring, Patrick brought me some cabinets he had salvaged from a bank demolition he had done. I spent all summer trying to figure the best way to use them.

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Between his visits, this is what I came up with.

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Matt came over, and continued to work on wiring. One more session and that section will be done. Then we can work on laying track on the lower level.

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Pigs Eye was supposed to have been a hump yard, but clearly there wasn't enough length to do it right, so it has become a normal flat yard. There will be 5 or 6 tracks, and an engine service area beyond where the bucket is sitting.

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Patrick's next visit, we made additional shelves for the cabinets, installed the doors, and then filled them with tools. The workbench is starting to get that "lived in" look.

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We also took advantage of some otherwise wasted space with some more shelves.

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Finally it was back to layout construction as Patrick and I extended the layout lighting from the left all the way back around to the right 10' beyond what is visible in the photo.


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When Patrick comes over Monday, we'll get power over to this new string of lights and get more decking on. It is possible we could get the upper deck plywood done before the end of the year.

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It was finally time to replace the old TV. The cabinet will be repurposed into a rack to hold wire spools. I built that 15 years ago to match the book shelves.

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I inherited this 42" LCD from my father-in-law last summer. One day I hope to be able to have a real time track occupancy dispatching panel displayed on it.

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It sure is nice having a proper workbench. I was able to sit down and repair some broken switches the other day.

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So much progress, and the year isn't quite done yet.

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Thanks guys. I enjoy sharing my layout with you, and your comments help to provide me with motivation to keep the ball rolling.

 

Chip, it really is a cave. I designed the house with 2 windows in the train room, and the first thing I did was cover them up with sheetrock. There is one other important element to the "man cave" concept that you haven't seen. Just around the corner, in the other room, there's a full sized refrigerator.

Rick, welcome aboard. Enjoy the journey.

 

Rich, I don't know where I'd be without Patrick and Matt.

 

Patrick has been with me since the beginning of the year almost every single week, except for September, when I was out of town for 3 weeks. I really owe him most of the credit for the progress.

 

Matt came on board in August, but his schedule hasn't allowed him as many visits. It sounds like things will settle down for him after the holidays. I suspect he will be working with me every other week.

 

I've said this a few times, but I figure if I repeat it enough, it will happen. The plan is to have all the track laid and powered by the end of 2014. I really think we can do this.

 

Not only is another month in the books, but an entire year has passed since I started this topic.

 

Let's start with December's progress. Patrick and I started by adding the curved flyover.

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The second deck plywood advances around the east end.

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Layout lights are powered up, now we can see when we are working.

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The continued to move up the peninsula. We are now within 30' of connecting up to the old section. The plan is to build a hump yard there, but I'm not sure if I want to sacrifice smooth operation and potential coupler damage to do it.

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Patrick is nearly done sanding and priming the backdrop. We'll start the new year off with a lot of blue paint.

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We installed a work light under one section of the layout. We'll be adding 2 more banks under different sections in the near future.

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We built some shelves under the workbench, which pretty much completes that project.

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Next week will mark the one year anniversary of Patrick helping me. It would have been impossible for me to accomplish all of this by myself. While this topic has a lot of the photos of what was done in 2013, even more can be found over on "What did you do on your layout today?"

 

Here's a list of the major projects we tackled this year:

  • A new helix
  • 150' of backdrop
  • Lower level plywood completed
  • Upper level plywood 75% complete
  • Layout lighting 50% complete
  • New power supply ready for activation
  • New workbench
  • Drop ceiling
  • Plus a whole lot of smaller projects

I also want to thank Matt, who joined my crew late in the season, but in that short time has been very helpful laying track and wiring. I look forward to seeing what the 3 of us can accomplish in 2014.

 

Finally, here's a little video I shot a few weeks ago.

 

 

Happy New Year!

 

 

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".BTW, I've been a fan of yours since the TM Entertrainment video and when you were "Elliot, the Layout Genie" on a TM how-to layout building video."

 

Same here.  Thanks for making the effort to share your impressive project.

 

I have a sister who lives in St. Paul and will send you an email the next time I visit in hopes of getting to see your progress and make your acquaintance.

Thank you all!

 

Spence, Marty and tr18, I hope to have a new video later this month which will be more of a guided tour with me doing the narration.

 

Peter, it has been a little over 20 years since enterTRAINment. Those were some exciting but difficult times. That layout was also done with the help of others, but to a much greater extent. Back then we got the keys to the space in March, and had to have a working and presentable layout by early August (1992). By the following October (1993) it was all over, but fortunately Tom McComas has allowed it to live on.

 

Billshoff, for the record, there is only one wallet behind this project. Sadly, I did not win the lottery.

 

As Bob points out, large layouts like this are built over time. This layout has been under construction for a little over 10 years, though six of those were lost to my cancer encounter, and thus wasted.

 

All of the track used so far was purchased for enterTRAINment, including most of the switches. The wire was all salvaged as well. A lot of the lumber has been recovered from layouts dating back more than 35 years. I haven't been keeping track, but I would estimate that construction materials ran about $10,000 in 2013. However, I won't have to spend that money again.

 

I have also picked up 7 cases of Gargraves, but I'm not sure if that will be enough to finish. It may still take a few more to finish the track in 2014.

 

Landsteiner, visitors are always welcome. A couple weeks advance notice works best, if possible. I'm usually around.

 

86TA355SR, I understand that very few people have the resources and desire to do something of this magnitude. Sharing the experience and process, makes the time and money spent doing it all worthwhile.

Originally Posted by Garfield:
Can you tell me the name of the TM how to video?
Thanks

Great Toy Train Layouts of America, Part 6:

"The Mall of America provides a spectacular backdrop for EnterTRAINment, a sensational nine-level layout featuring eight-foot bridges, 17 Lionel Modern Era trains in action, accessories you can operate, waterfalls, and great scenery."

I'm speechless! WOW!

 

Fantastic views of progress over the year. Very nice video! It shows just how smooth your bench and track work are! Congratulations!!!

 

I have followed your thread on and off over the year, reading and admiring. Like the others, I look forward to future updates, especially as you progress into and through scenery!

 

Once again, Very Nice!

 Happy New!

Originally Posted by Big_Boy_4005

 

86TA355SR, I understand that very few people have the resources and desire to do something of this magnitude. Sharing the experience and process, makes the time and money spent doing it all worthwhile.

I am certainly glad you have shared this project. I love seeing your progress!

 

Keep up the great work!

Originally Posted by ADCX Rob:
Originally Posted by Garfield:
Can you tell me the name of the TM how to video?
Thanks

Great Toy Train Layouts of America, Part 6:

"The Mall of America provides a spectacular backdrop for EnterTRAINment, a sensational nine-level layout featuring eight-foot bridges, 17 Lionel Modern Era trains in action, accessories you can operate, waterfalls, and great scenery."

Actually Rob, I think the one Garfield is looking for is "How to build a toy train layout vol 1".

 

I went to Tom's place, and we shot that in a weekend. We covered a variety of basic construction topics while building a classic 4x8 layout. Even though it was done 20 years ago, the material is pretty timeless. I think Tom went on to do a volume 2, but I wasn't involved in that one.

 

I just went to the website, and it looks like there is an all new DVD called "How to build an O gauge layout beginner & advanced". I watched the preview, and at the very end it mentioned bonus footage from the original. I'm not sure just how much of it is included.


 

 

Thanks Henry. Lots more progress is planned for 2014, stay tuned.

 

Elliot I just want to say thank you for keeping us updated on your journey with this project keep the updates photos, and videos coming we are all enjoying your progress.. I know you will get much enjoyment running your trains when this layout is completed.. I have a real strong feeling that most of the enjoyment you will get is from watching others running there trains on this awesome layout....

Elliot,

 

I have been following your progress on your great layout from the beginning, and just watched the December video for the second time. Now, it is likely that you have explained this before and I either missed it or just forgot: it appears to me that the space between the dual main tracks on the helices as well as several other places is filled in, making the roadbed or surface even with the top of the rails. Is this correct? If I may ask, why and how did you do it? Also, how many feet of tracks have you used so far?

 

Thank you for sharing your progress and keep up the good work!

 

Alex

Last edited by Ingeniero No1

Frank, it's good to see you on this side of the tracks. You should come around more often.

 

Erie, actually the layout is not very well suited to visiting equipment. There is no way to run conventional or DCS. I use 100% TMCC. There are still some channels available, but most are in use.

 

The true purpose of the layout is to host operating session, ie other people come over and run my trains. There is certainly no shortage with something like 600 cars and 70 locomotives. I've lost count.

Thank you Alex. When I returned to the forum about 18 months ago, your layout construction topic was still pretty active. I went back to the beginning and read the whole thing. I'm a little envious, because you took on a good sized project and finished it (to the extent that any model railroad is ever finished).

To answer your questions about the material between the tracks, here's the how and why.

I cut strips of Luan plywood to 4 different widths. Two narrow ones for outside or single track, and two wider ones for the middle of multiple track applications. I kerf cut them on the radial arm saw to bend the curves.

There are two layers. The first layer comes up to the top of the ties. This is the most important part. The inner most strip goes down first, laid to a drawn line. That becomes the bending jig for the Gargraves track. If it is multiple track, the wide strip goes down along the outside of the first track. This provides perfect spacing, and the next bending jig. At this point the track is locked in horizontally.

The second layer just goes over the ends of the ties to hold the track down.

How many feet of track? I haven't counted. I know the hidden yard is about 650'. That's a 50' lead track and 5, 120' tracks. I wish I could remember how much was at enterTRAINment. It might have been as much as 15 cases. Figure a 5% salvage loss. With that rough math, maybe 2000'.

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Landsteiner, those boxes are all cars. I have recently bought a few Rail Kings which will be converted to TMCC. Matt tells me that the MTH boards have resale value, so that will help to offset the cost of ERR boards.

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A week and a half into the new year, and things are hopping. On Monday and Tuesday I made and wired a control panel so we could finally have some working switches.

 

The schematic is all laid out in tape.

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The toggle switches are installed.

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All of the pre-wiring is done.

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Matt came over on Wednesday, and we installed 13 Tortoises. Then with the panel in place, I made the final connections.

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It may look like a mess, but it works! I'll tidy up later.

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Patrick "Picasso" came over today, and primed the backdrop.

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Then with a wave of his magic wand, it turned blue.

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It is just amazing what a difference a blue backdrop makes. There is still lots of work to do, but it just feels a lot more finished.


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Patrick will be back on Saturday, Matt will be back Sunday.

 

I think the nightmares are over and the dreams are really coming true.

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Frank,

 

I must say – cutting the strips of Luan plywood to make the spacers/jigs was a big project in itself, and it turned out very nicely! I suspect all the time you spent doing this paid off well when it came time to lay down the track. Another example of how planning and forward thinking always pays off.

 

Thank you for your comments on my layout thread. One thing I found out is that progress in the early stages shows up fast, but as we advance, the tasks become smaller so it does not appear that we are accomplishing that much – but we are. I completed most of the basic scenery earlier in 2013, about two years after starting the layout, and then started adding the finer details. I am also working on computerizing the controls, and that is another project in itself.

 

Please, continue to keep us up to date with your progress, and thanks again for sharing.

 

Alex

 

PS. BTW, your backdrop is coming along nicely and is going to look great!

Last edited by Ingeniero No1

Thanks guys! Sorry I didn't respond sooner, been kind of busy.

It is so cool to have working turnouts after all these years. It means that within the next few months limited switching operations can commence. From there we will just keep expanding the working area until all the track is down. After that it is on to signals and computer controls. Finally, structures and landscaping will complete the layout.

Alex, I'm a woodworker at heart, so I rather enjoy doing that whole Luan thing. I think what got me started was buying a radial arm saw 17 years ago. That made it easy to do the kerf cuts. The kerf cutting is the tedious part of process, because I make a cut every inch, then have to flip it over and do the same on the other side.

 



This has by far, been the busiest week the railroad has ever seen!

Friday I started a second panel which will control the hidden yard. I finished it Saturday after Patrick left.

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We built the duck under at the entrance to the layout. It is going to take some getting used to. Nobody has been decapitated yet. It really isn't that bad at just under 5'. I'm 6'-1", so I just have to bend my back a little to get under. The jury is still out as to whether it should be removable or just permanent. I'm leaning toward permanent for a couple of reasons. First, with the continuous piece of plywood, the structure is very solid and less prone to warping. Second, there won't be all the issues with the track joints or "disaster prevention" wiring.

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I had built the basic framework for this upper section years ago, but it wasn't very sturdy, and had very pronounced dip at the joint between sections. Patrick reinforced the joint by adding a piece of plywood to the face, and the two angle irons. Suddenly, it was smooth, level and solid.

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In the process, we managed to destroy the one section of the layout looked somewhat complete. Not to worry, we can rebuild it, better than it was before.

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I'm not sure why, but I seem to have an aversion to square support posts. We used a piece of 4" PVC pipe to conceal the structural 2x4. It looks like a highway bridge support. I could turn it into a grain elevator.

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Matt was over again Sunday, and installed another 9 Tortoises. Down slightly from the 13 he did Wednesday, but the one shown below was rather tricky. The red tube is a radio control push rod. It is attached to the piano wire bell crank, which I use on all my turnouts.

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We did it this way because there was really no good place to mount the motor near the switch.

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The motor is about 3' away from the switch it throws.

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16 of 20 turnouts are now connected to the first control panel. 2 more just need to have their wires connected, and the last 2 still need to be installed. The 4 most important switches, down in the hidden yard, now have their motors installed and tested. I now have to mount the new panel and get the wires strung down the length of the room. Then it's time to clean the yard and run some trains!

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Lee, that long distance throw method was something we used 20 years ago at the mall. Those are even the same push rods recycled. Only the motor has changed. I was going to use the giant screw drive machines from the mall, but the wiring confounded me. The Tortoises are so simple. I've modified them slightly to use the same heavy piano wire that I use on the bell cranks.

 

Art, all the switches that we have done so far were installed long ago, so it was going to be difficult to go back and drill the proper installation hole that they recommend. The bell cranks provide a simple way to make the throwing motion under the decking. it also allows for some of the springiness that a lighter gauge wire would provide.

Originally Posted by TexasSP:

Nice job on the long distance switch throw.  I had several of the same for an HO layout I updated for a guy several years back.  Luckily, tortoise makes adapters for that, just curious if you had ever seen them?

 

Thanks, I have seen them for sale online, but not in person. Is it me, or do they just look a little flimsy?

 

I'm pretty sure that all the switches located in the two helixes are going to require this remote treatment. My guess is there will be others.

Hi Elliot.  I have enjoyed following your progress over the last year or so.  Thanks for the updates.

 

I really like the use of the radio control push rods for activating the switches in those areas where it is impossible to mount the Tortoise machine under the switch.  Could you please share some more information and perhaps some photos of the way it is connected at the switch?

 

As for the Tortoise adaptors, I have tried on several occasions to use one and was never able figure it out.  Your idea looks so much more "used friendly"!

 

Happy railroading,

Don

Thanks Don. Here's how we do it:

We drill a hole about an inch or so away from the throw bar. It doesn't matter which side of the track or which side of the throw bar, so that gives you 4 choices, whatever is easiest. You want the hole to be aligned with the hole in the throw bar when the points are centered. A brass tube with an inside diameter slightly larger than the piano wire, and a length longer than the deck thickness, is glued into the hole. It makes no difference how thick the deck is, as long as you have a drill bit long enough.

Next you bend the piano wire to 90 degrees and add the second short bend to go through the throw bar. Getting this distance right is the key to smooth operation, you don't want it to bind. The small bit of metal at the end of the throw bar is the head of a finish nail. This is there to protect the points from being over thrown and to prevent breakage.

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Once you have the arm on the top bent, simply bend the wire at the bottom of the tube. Here's the real beauty, it makes no difference what direction you bend it. Somewhere near perpendicular to where you plan to mount the motor is a good starting point, but since the push rod is flexible, even that isn't critical.

A loop is bent at the end of the lower arm, and the clevis, which comes with the push rod pack is clipped on. The red outer tube is glued to the wood block, and the block screwed to the bottom of the plywood deck.

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In the original setup, there was a 2-56 set screw which connected the yellow rod, to the traveler of a screw drive style switch machine. Since that method was no good for use with the Tortoises, I found some small screw eyes at Home Depot. BTW, I changed out the wire that comes with the Tortoise, in favor of a heavier one. The same one that I use for the cranks.

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In the end, this a fairly easy and very flexible method of powering turnouts at a distance.

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Last edited by Big_Boy_4005
Originally Posted by Laidoffsick:

Great progress Elliot!

Thanks Doug. I actually owe a lot of the credit to you, because it was after watching one of your videos (I think it was the first one or maybe the second) when you talked about installing Tortoises, which caused me to rethink the whole switch throwing concept.

 

You got my thinking unstuck.

 

Now Matt has installed 22 Tortoises this week in two, 5 hour sessions, and I have been right behind him making panels and doing the wiring. Another couple dozen or so and the lower level will be done. He'll be back Monday and may polish off the last 10 I have in stock. I'm on the hunt for more. I found a local source of used ones for $8 each, if he has any more.

Originally Posted by Big_Boy_4005:
Originally Posted by TexasSP:

Nice job on the long distance switch throw.  I had several of the same for an HO layout I updated for a guy several years back.  Luckily, tortoise makes adapters for that, just curious if you had ever seen them?

 

Thanks, I have seen them for sale online, but not in person. Is it me, or do they just look a little flimsy?

 

I'm pretty sure that all the switches located in the two helixes are going to require this remote treatment. My guess is there will be others.

 

I thought the same and only initially ordered one to test.  I ended up installing 3 or four and the worked well and were plenty robust.  The wire goes inside a tube and is high tensile strength steel, you need good cutters to cut to length so I was pleased it wouldn't break.  The first one was like anything else and took longer to install.  Once I did the others went on like cake.

 

If your method works and you have the materials, I see no reason to change.  I was just curious to see if anyone had used them in O as I had only used them in HO.

Another busy week on the layout.

Matt was here on Monday, and did another 10 Tortoises. Unfortunately, this kind of stuff doesn't make for interesting photos, but it is a major step forward toward the end goal of having operating sessions. We are now just 22 Tortoises away from completing the lower level. We should be able to wrap them up in a couple more visits. In the meantime, I'll keep working on the panels. I'm already one behind.

Patrick was here today. We picked up where we left off on the upper deck above Red Wing.

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Then we moved over to the other side of the big helix, and put in two missing sections of benchwork. The one against the wall was not part of the original plan, but forms a cutoff that might allow me to run the Big Boy around the upper level.

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I always thought about putting the turntable and roundhouse in the wasted space of the helix. I had hoped to be able to access it from the other side. On closer examination, the grade required to clear the top loop was just too much. The 90 degree crossing will provide access from the other side without the grade issues.

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I built the frame and hung the hidden yard panel on Monday while Matt was working on the Tortoises. I didn't like the location, so today I moved it a foot to the left. Much better.

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This crappy old Tyco power pack doesn't look like much, but it represents almost two hours of work for Patrick and me. We hung a 70' switch power buss, so all the local panels can get power.

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Patrick will be back Friday. By then I hope to have a third panel made and all the switches working. Then we need to clean up and have some fun running trains.

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Thanks guys.

 

Alan, sometimes I go back to the beginning to see how far the layout has come and re-read all the wonderful and supportive comments.


 

 

Good news and bad news:

 

Let's start with the bad. Patrick had to cancel for tomorrow, more car trouble. This cold weather has been miserable. Hopefully he can make it Saturday.

 

The good news is the basement is nice and toasty, and I spent a few hours this afternoon building another control panel, adding lettering to the first panel, and making the final wire connections to the hidden yard switches.

 

Funny thing happened when went to test the connections. I flipped the switch on the panel, and thought nothing happened. Had to mute the TV, and listen very carefully because those Tortoises are so quiet. All 4 worked perfectly, first try.

 

Gonna try to head back down after the hockey game, for a few more hours. Expecting visitors Sunday.

I missed the update for the end of January. It was a very productive month. Patrick came over 5 times and Matt was here 3 times.

Matt installed 34 Tortoises, and I made 3 control panels and wired them up. We are very close to having all the lower level mainline switches done.

Patrick started the month by priming and painting the backdrop. After that we worked on the upper deck above Red Wing, building the bridge over the entrance to the layout, and ultimately connecting the two helixes. We also made connections to the south section from the big helix. Then it was time to clean track and run some trains.

On the 27th, I started laying track in Pigs Eye yard. I had no set plan, but with the real estate boundaries established, I set out to do what I do best,fill the space with track.

Ten days, a case of Gargraves and 22 switches later, this...

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became this.

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Now if only I could get the engines to run smoothly.

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Thanks Guys.

 

Brian, I will always have health issues, but working on the layout has actually helped to improve some of them. Thanks to Patrick and Matt, I stay motivated, and everything is really coming together.

 

Art, it was crazy how smoothly the yard came together. I just started on the west end with the simple ladder, and by the time I got to the east end, the design crystallized. As I was working, I kept thinking about how it would function.

 

I ordered some Hump Yard switch throws last week. I'll use those to manually throw the hard to reach switches on the east end. I'm excited to get the whole thing totally done.

Thanks Doug, coming from a pro such as yourself, that's quite the compliment.

 

The yard has nice arrival and departure tracks, and that crossover makes for easy escapes. Engines can get to the service tracks in 2 or 3 moves from almost anywhere. There is also a super long lead on the west end, and a pretty good lead on the east end. The engine facility can hold 6-8 diesels. There's also a caboose/MOW storage track next to the west ladder.

Thanks David. You know, if you really want help, just say so here on the forum. You live in the state with the most members. Even though you aren't near any of the major population centers, there are probably quite a few people within a reasonable drive.

 

The entire state of Minnesota only has 86 members. I feel lucky to have found two of them. Patrick lives almost 2 hours away.

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