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There is a lot of detail on the forum on phasing lionel 1033s and KWs for instance, but I found no details on MTHs. 

I have three loops powered by Z-1000s and I am adding a Z-4000 to run accessories and various other stuff in need of various voltages (maybe a waste but whatever).  Anyway, the Z-1000s phase  perfectly (connect the grounds, output set to 10-12 volts each)  and basically no voltage on the meter between the hots.  In adding the Z-4000 to this group of 3 Z-1000s, I can't get a zero voltage reading between the Z-4000 hot (on the variable handle outputs) and the z-1000s.  I read basically pretty close to the output voltage (10-12V) as the difference between the Z-1000s and the Z-4000. 

The outputs read near the same independently using a digital volt meter.  Even with this reading, I think I have them phased because with the plug from the z-4000 to the power strip switched in polarity,  I read 20+ volts.  Is this the issue of needing a load to do this correctly?

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The Z-1000 set to 10-12V is a chopped sine-wave.  The Z-4000 output is a relatively pure sine wave.  If I understand correctly what you did, you're sort-of comparing apples and oranges.  The meter shows 0 between the Z-1000s because it is the same type of AC signal.   Because the waveforms are materially different, phased chopped-sine and pure-sine supplies at the same voltage will show a non-zero difference between the hots.

Turn both throttles all the way up and try it. Pick the polarity that gives the lowest voltage and go for it. As Stan2004 says, you will never get a complete zero between those two transformers, but it will be easiest to see at full output.

As long as the Z-4000 is for accessories only, you will be just fine!

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