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I have the benchwork complete on my new layout and need to cut the base for my grade tracks. I'm thinking of using a good grade of 1/2" or larger plywood. The two main lines have two section on grades of approx. 2.7%. I section includes an elevated section 7 1/2" high elevated section on TW Trainworx P20 Double Trestles with R31 Truss Rails. You'll note that the elevated section includes a curve and the grade leading up to it begins at the furnace (lower right) and is one large O80 and O72 curve. I'm using Gargraves flex track and some Ross curves. My question is how would you lay this out on the plywood for cutting? I'm considering laying poster board along the edge, taping them together and then laying the track on the poster board and marking the base on the poster board.  The base will be 9 3/4 " wide to match the width of the trestles and the desired separation between the two main lines. I would then cut the poster board and use as a template to cut sections form the plywood sheets. The problem I am wrestling with is that the template will be developed on the flat surface and if I cut according to that there will be a gap when I raise the base to the grade height. I can always cut it a bit long at the 0% grade end but don't want to mess up a couple of sheets of expensive plywood. Any suggestions on creating the base for this grade and elevated section will be greatly appreciated.

MononLine BigYard-GG153

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  • MononLine BigYard-GG153
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The flex track has a fair amount of spring back. I would be tempted to just lay out the plywood on the floor and lay the track on top. Then you can add temporary screws or small finish nails to tack the track in place. You could make/use a large compass to accurately layout the 072/080 rad. 

Oversizing the plywood is a good idea. It is nicer to gradually transition from flat to grade in 2 steps. 0%, 1.5%,2.7%.  I have never had a problem changing layout from 2d to 3d, grades are gradual enough. 

The flex track gives you a bit of "fudge factor" compared to all true sized track. 

 

Problem is the curves aren't consistantly O72 O80. There is some flextrack on the curves too. The benchwork is finished with plywood covering all so it is easy to lay and screw the track temporarily over the poster board to create the template. Good to know that there won't be much or any gap when I raise the track to meet the grade. The best solution would be to print the RR Track layout 1 to 1 but that isn't an option in version 5 for some strange reason.

 

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