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In watching several videos on different layouts and our own experience at our club,  what is the proper way to assemble GG track to have the rails meet flush with no gaps between sections? Almost all I see have somewhat poor joints giving a rough gap that certainly is hard on traction tires over time.

 

This would seem a big advantage that Atlas and Scaletrax have due to them actually fitting together with smooth joints.

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The pins have a flared middle. This prevents them from sliding inside the rail. Some people file the flare down a bit and then use the above tap the ends method. 

 

Also, GG track bends ever so slightly at the ends due to the cut-off machine in manufacturing. This causes a slight dip at the joint. Some people cut off ends of the track. I put a shim/tongue depressor under the joint with screws on each side to level it off.

 

None of this is perfect and you still will have your clickity clack. 

Last edited by DMASSO

a) Never start or stop a curve at a rail joint.

b) Curve the track in place.

c) When you have about six to eight inches left while bending in place use a right triangle to cut the three rails square using a Dremel cut off wheel.  Install the next section of track and continue bending.

d) Attach track to road bed as you go along making the bends on the centerline you DREW on the road bed/table for the intended curve.  I used every fourth to sixth tie and alternated sides of the third rail.  I also pre-drilled the screw holes to prevent splitting.

 

If you sketch out the centerline of the curve and only "bend" the center rail the track will not kink.  You don't force alignment, you work back and forth along the section.  You're "easing" the track into shape and only "fixing" the track into place when the centerline of the track matches the drawn curve.

Been easing the curve joints in with a block against the tie ends on at least 1K' of flex over the last 20 years. The key is to leave the screws out of the "trailing" joint about 7-8 ties back from the joint while advancing and fastening the 37" section on toward the "leading" joint.

 

Then return to the trailing joint and ease the joint in with a block against the tie ends to align center rail with arc centerline and fasten with screws on the second tie[s] back each side of the joint. Perfect curve joint every time.

Do not try to bend and align 12-13" and shorter sections in a curve. Cut the last two sections up into 1/2 of 37+12 or two sections 24+. You can bend/align the shorter pieces but it takes too many screws to maintain it. I like to remove screws after ballasting.

Shore the rails up with a grinder&be done with it.Gar Graves is the best track out there.Originally Posted by c.sam:

In watching several videos on different layouts and our own experience at our club,  what is the proper way to assemble GG track to have the rails meet flush with no gaps between sections? Almost all I see have somewhat poor joints giving a rough gap that certainly is hard on traction tires over time.

 

This would seem a big advantage that Atlas and Scaletrax have due to them actually fitting together with smooth joints.

 

Dewey, Chuck, and I have often answered these threads and discovered we all do it the same, that is, bend it in place screwing it down as you go.  You continually keep straightening the ties as you go, and deal with the joints as described above by Dewey.  I believe Jim Barrett does it this way too.

 

I have written a Gargraves track laying primer with photos and could email it to you if you want it.

.....

Dennis

Gargraves is good track and is a good electrical conductor, and has the insulated rail actually built in. The biggest problem, A WORD OF CAUTION, is causing an unwanted kink

by making curves. Therefore, I purchased the factory curves, 096, 0120, 0108...I used Atlas-O 072--081---091---099 on the rest of the curves...

The small bullock of wood, tap of the Hammer works well IF the track in front is attached. Enjoy Your Trains.

We used the pre-bent sectional curves from Gargraves, except where we needed a custom curve. Even those sectional curves were tapped together with a block and hammer. Just have to make sure the previous sections are secured so that the gap will close while tapping on it, otherwise the track just moves back and out of place.

 

There are still a few gaps here and there, as the weather changes and the track shrinks and expands, it doesn't hurt to have a few gaps to prevent kinks. 

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Suite 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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