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Looking for advice on how to replace a broken off tender step from a Williams/Bachman 4-6-0 steam engine tender.  It is the right front step on the tender between the engine and tender.

 

I bought a Lionel part which turns out to be oversize but will do if I can figure a good way to keep it on.  I tried glueing with crazy glue but that's not a permanent fix.  Probably get knocked off first time it gets bumped.  The original step was part of the tender body and molded on.  I don't want to get a replacement tender shell because the one I have is custom painted and lettered for ACL with hard to find decals.  I suppose I could drill a hole in the tender bottom and try to screw it on.  Anybody done anything like this before?

 

Thanks, Ray

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What type of crazy glue did you use?  The only one I swear by is made by "Loctite", and you could use the liquid or the gel of the same.  I am not familiar with the tender, and how the step is part of the shell, without a photo to see what you're dealing with.  My main "go-to" for repairs is actually "JB-Weld", which you can get the normal 2 tube slow cure, or opt for the fast cure, if you can find it.  I have repaired/replaced broken marker lights on Postwar steam engines, with fantastic results.  Like Swanko posted, a photo would help.

Plastic-to-plastic bonds are best done with plastic cement - like Testors. This is not really a glue - it's a solvent (like MEK - maybe it IS MEK), and actually makes the 2 pieces one.

 

Some plastics do not respond to standard plastic cement. Yours probably will.

 

Now - if the Lionel part is die-cast - never mind.

 

Get some JB-weld or the like at the hardware store and follow the instructions; you may want to add a small piece of reinforcement behind the steps and under the epoxy, just for mechanical strength.

 

Epoxy does not always like sticking to all plastics (experience), but this should be fine.

I would highly recommend JB Weld. It is strong enough to hold my many prewar steam switcher marker light repairs.

 

Some of my steam switchers also had their cab steps sheared off. I bought a frame with drive wheels in the last year if I never want to delve into molding and casting...until then, I fabricated a close enough repair from copper...and besides using it as a glue it also did double-duty here as JB Weld was used to fill in the center of the step. 

 

Tom 

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