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Chuck,

I learnt on this forum a few years ago that the rear boss on the Kadee coupler box or the boss around the round hole in the truck needs to be filed to avoid the truck rubbing against the Kadee coupler box when the truck swings. I tried filing the boss on the trucks on a scale-wheeled SD70M-2 in 2006, but it was troublesome & time consuming & I risked filing the flange on the wheels when the file slipped from my grip.

For my BNSF ES44AC from last year, I filed the boss of the Kadee coupler box & it was much easier. I might have had to file some material off the boss on the trucks but nowhere near the amount I had to take off when I didn’t file the coupler box.

These are just my opinion.

Thanks,

Naveen Rajan

Originally Posted by Rail Dawg:

I'm putting Kadee 740's on my MTH SD-70's and the metal round hole that is on the trucks binds on the coupler box. Both the metal and plastic boxes are doing this.

 

Have any of you put the Kadee's on the SD-70's and how did you fix this problem?

 

Thanks.

 

Chuck

 

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Once I have my Kadees assembled in the draft gear box, I take them over to the bench grinder and grind down the back of the box all the way to the coupler shank and then form some nice round edges. It does not matter if the coupler shank is exposed.

 

 

Rear Frame

 

This is a Dash 8 dummy unit that I converted to fixed pilots and added the Kadee couplers. Just about all engines need the coupler box modification to allow the trucks to swing properly. Unless of course, if you have the engine completely apart, you can cut that tab off of the trucks, and I have done that too. The coupler box on the bench grinder is much quicker and easier though.

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Last edited by Former Member

 For other guys who see this:

You can use the short gear boxed KDs without any cutting. They work a bit different in that the slack action is the opposite of the normal. (#743 for example)

 For that reason, I cut the longer boxed version like posted above. ( I think Frank taught me!).

 The only difference for me is I use the newer #745 that have plastic boxes with metal couplers. Makes cutting very quick. Helps to make sure there's no ground problem with wheelsets.

Last edited by Engineer-Joe
I found that the short couplers/boxes don't have the same amount of swing as the standard 805 or 740 couplers. The shank is a little different and I needed maximum travel, especially when MUing engines, so I swapped out all my shorties to standard length couplers and ground down the boxes. Being a 3 railer, I always use the metal boxes for strength and durability.

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