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Check the wires from the pickup rollers, where they go through the frame and alongside the motor.

 

Is this a short circuit spark or the making and breaking produced by a bad contact? 

 

When you say "where it touches the chassis," I'm not clear, because the truck always touches the frame where it comes through it.

I can unscrew the red wires from the trucks and just hook them up via alligator clips and take another jumper from the frame to the truck and it sparks.

When it is altogether you can put it on the track and as the truck moves you can see sparks from around where the motor is touching the frame.

 

I have checked all the wires and see no bare places anywhere.

 I just found one of my 2 rail conversions is sparking at the truck. It appears just the one and only on one side. I believe it's a brake shoe that is too close to the wheel and sparking more on corners when there's no gap.

 I don't think that would help here as you're probably three rail?

I did have an engine that the red wire rubbed or bent just right would spark. I had to clean up the loose, poor connection, and I added heat shrink to insulate. It looked OK but there were eventually marks from arcing.

Chuck, Ear Joe raises a good point.  This is 3-rail, isn't it?

 

I would take an ohmmeter and go over the truck and wiring, removing the truck from the loco.  I recommend against trying to run it under power, for the sparking might injure the electronics.

 

My recollection is that the motor shell is insulated from the frame, but admittedly I've never had a need to examine it closely.

 

Check to make sure that where the wires are soldered to the motor brushes, that neither tab is bent and touching the motor shell.

 

Also check that one of the pick up rollers is not contacting the frame of the truck when stressed

Last edited by RJR

I have an MTH BiPolar, we call it "Ole Sparky".  It sparks down low on the truck when wheeling around the layout, off and on.  Spent hours literally trying to figure it out.  Never did find the problem and it runs fine without tripping any breakers or burning up, so we just live with Ole Sparky.  Smoke unit doesn't work very well and never did, sputters and spits.  Nice discoloration now around the smoke stack.  Not too much or two little fluid, just the way it is. 

Last edited by Kerrigan
Originally Posted by Helichuck:

I have it on the bench on it's side hooked up with alligator clips, I can start it up and move the truck around and it sparks.

Where are your clips hooked up to? Does the trailing wheel have wires for pickup?

I assume your talking three rail? is this 3/2 model?

You really need to post more facts if you want help with this. Guessing what's arcing and why is impossible to get right.

 How about a picture of the area?

Could the tender be pulling current trough the drawbar

This is a PS3 engine so the answer is no, not through the drawbar per se. The drawbar is not made of metal or any other electrically conductive material.

 

Rather, the drawbar is a ruggedized circuit board that connects Common from the tender to the engine by intention, through one of its internal circuits.

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