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My 0-6-0 dockside switcher (6-30045) can light up and blow the whistle but it can’t move. Is it something in the wires that needs to be fixed? I know its one of the wires that connect from the rev unit to the motor but which one? Does anyone have this issue also

Last edited by Rich Melvin
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AmeenTrainGuy posted:

Well, the smoke fluid should not cause any problems. The red wire right in front of the firemen seems burnt. is that the wire you were talking about? It seems like your electronics are fine since you can blow the whistle and the lights do work. Do you hear the smoke unit's fan blowing when you turn the engine on?

 

A close up of the electronics would help since it's hard to assert which wire does not look right.

That could be the wire. Also my smoke unit is not fan driven it’s just the usual puffing smoke unit you see with conventional sets from the early 2000s. And sure I’ll give you a better picture soon 

Turn your phone sideways for better photos. Upright is pretty much only good for selfies

Also I think a shot from directly overhead will be best. I know it eats data, but the more photos the better. Also after one loads and you get "success", a new line and checkbox appear mid-box "insert large size" check that. Some phones don't open thumbnails at the bottom. (also at the bottom of thumbnail box in blue, a second chance to insert large/med/sm.  If you edit, you can insert, reload, add,etc.

  That wire looks kinda cooked to me too; I can't Dyspute that 😂 It's wrinkles stick out like a sore thumb. It might be ok, soldering melt, or overtaxed by the issues at hand.

Is that sw. for smoke on/off, or program/run? (it is your lock out too. throw it to pgm. while loco is in Ñ and you go nowhere, but other features may work. If fwd when thrown, always fwd. etc.

Start by unplugging and/ or turning off smoke. Tackle running 1st and then worry about smoke later. 

AmeenTrainGuy posted:
Train Nut posted:

Looks like things got a little hot...

Good catch! Yeah, those do not look in very good condition and I am pretty sure those have something to do with the motor.

When you try to power it on does it feel hot? If so then that is the bug for sure.

 

Can you get a close up of that component in particular? Also, check if you see any melted plastic around it. Since those do get very hot when they break down.

I actually didn’t know that. When I get back from the dentist I’ll check it out. 

Adriatic posted:

Turn your phone sideways for better photos. Upright is pretty much only good for selfies

Also I think a shot from directly overhead will be best. I know it eats data, but the more photos the better. Also after one loads and you get "success", a new line and checkbox appear mid-box "insert large size" check that. Some phones don't open thumbnails at the bottom. (also at the bottom of thumbnail box in blue, a second chance to insert large/med/sm.  If you edit, you can insert, reload, add,etc.

  That wire looks kinda cooked to me too; I can't Dyspute that 😂 It's wrinkles stick out like a sore thumb. It might be ok, soldering melt, or overtaxed by the issues at hand.

Is that sw. for smoke on/off, or program/run? (it is your lock out too. throw it to pgm. while loco is in Ñ and you go nowhere, but other features may work. If fwd when thrown, always fwd. etc.

Start by unplugging and/ or turning off smoke. Tackle running 1st and then worry about smoke later. 

My bad for the picture just started this account not to long ago. Still getting used to some things. And yea I’m gonna do running it first, the engine looks good with or without smoke so I’m good.

Last edited by TheRoyalHudson988

Yep.... Don't think Ive never been the new guy too   

Wow, toasty. If you want to attempt a repair just to learn and explore, it  won't hurt. But I'd consider hunting a board to use or wiring in a bridge rectifier myself, trying a repair, and saving it for backup if you succeed. Start writing down the numbers on the black parts with metal heat sinks. It might do no good as they don't always use marked parts or normal numbers, but trying can save some hassle figuring things out . 

If you can once done with #s, wash the board in hot water, maybe with a little dish soap in it to remove the oils. Pat & shake & air dry fully (it's ok, believe me. Ive ran boards and even BIG mother boards thru industrial dishwashers a hundred times (turn of the chemicals if you use one of those and fasten/clip it to the racks in home machines.😁)

I have to cut it short for now. I don't argue when insomnia lets me sleep again.😴

TheRoyalHudson988 posted:
AmeenTrainGuy posted:
Train Nut posted:

Looks like things got a little hot...

Good catch! Yeah, those do not look in very good condition and I am pretty sure those have something to do with the motor.

When you try to power it on does it feel hot? If so then that is the bug for sure.

 

Can you get a close up of that component in particular? Also, check if you see any melted plastic around it. Since those do get very hot when they break down.

I actually didn’t know that. When I get back from the dentist I’ll check it out. 

Ok well it’s not hot but it is burnt, so is this the part that needs replacing 

Now test the motor before playing with the board.

Take one wire off  "somewher" & jump in 6-12v DC to motor (3a supply or  6v 9v 12v battery (ideally with a fuse or more care )  Just make shure it turns ok 360° under power,no load on wheels with lower voltage ..at 12v if used, it should be strong.  Reverse jump leads to test other direction too.

Adriatic posted:

Now test the motor before playing with the board.

Take one wire off  "somewher" & jump in 6-12v DC to motor (3a supply or  6v 9v 12v battery (ideally with a fuse or more care )  Just make shure it turns ok 360° under power,no load on wheels with lower voltage ..at 12v if used, it should be strong.  Reverse jump leads to test other direction too.

Ok just a few questions. Can this stuff even fit in the train with the shell on top? What do you mean by it turning 360. 

Spinning and running; the shaft moves 360°.

The shell doesn't need to be on, lay the chassis on its side or put it on blocks.  If the motor is cooked, we are wasting time on the board.

Just make sure the motor spins using power without any trouble. It must be dc to go right to the motor. The board turns track ac to dc before it gets to the motor, so you need dc to bypass the board to test.

Lightly spin 360° a bunch, both directions by hand too as that may reveal an internal snag/hang up you can feel. 

Last edited by Adriatic

One of the first things I do to a loco *if the shell lighting, etc doesn't have disconnect plugs* is cut and splice the shell wires or add a disconnect plug so I don't need a shell at all (not always mechanically possible to run without a shell, models vary,and never let an antenna wire dangle unprotected by tape. Dont let an antenna touch anything else as a general rule.)

Removing the motor would be needed on some, but I don't think you'll need to.

*the edit

Last edited by Adriatic

Not really too hard. Pretty easy if you have alligator clip jumpers. Hardest part is usually having or stacking the batteries. (fresh 9v is my go to or a lantern batt.  @6v or two 6v - to + for 12v makes it easy...( a car battery etc )

Scrap wire inserted into the plug temporarily etc.... You just need to verify the motor spins ok for now. Then  the multi-meter, and maybe soldering iron gets put to use for board exploration ( don't panic! For simplicities sake, the diodes are just a one way check  valves, transistors just tiny relays, and capacitors a holding tank.) 

None of it is really hard, it just gets complicated because there is a lot of items. Focus on the basics and the finer detail can be learned later. It's all pretty logical; and the more basics you learn ,the more you'll realize it.

Ameens "lost post" is right. The "remove one wire" bit was before I saw for sure the motor had a plug.  The goal was isolating the motor.  

Isolating items for tests you can leave at least one connection in place. But two or more in place may lead in a circle thru other items, to the other leg(s) giving false reads (or in this case short out in the board before the motor can even try to use the power)

It depends on how things are connected. Some times it isn't needed, but you have to look and check.

 Mostly it's just as easy to pull a leg or two off the board once the iron is warmed up. 

 And while on my mind, solder wont stick to stainless steel. So stainless tools are my preference. My best come from manicure kits. But the fishing box, the dentist and doc.s all contributed too 😁.  Even SS tweezers work out well. Zircon encrusted is ok too. 😏 (it's not just for dental floss harvesting from your pygmy pony's saddle anymore 🙃)

Adriatic posted:

Ameens "lost post" is right. The "remove one wire" bit was before I saw for sure the motor had a plug.  The goal was isolating the motor.  

Isolating items for tests you can leave at least one connection in place. But two or more in place may lead in a circle thru other items, to the other leg(s) giving false reads (or in this case short out in the board before the motor can even try to use the power)

It depends on how things are connected. Some times it isn't needed, but you have to look and check.

 Mostly it's just as easy to pull a leg or two off the board once the iron is warmed up. 

 And while on my mind, solder wont stick to stainless steel. So stainless tools are my preference. My best come from manicure kits. But the fishing box, the dentist and doc.s all contributed too 😁.  Even SS tweezers work out well. Zircon encrusted is ok too. 😏 (it's not just for dental floss harvesting from your pygmy pony's saddle anymore 🙃)

Ok now that I at least know what’s going on what should I do first and where do I get the tools needed. I want to take this step by step so the first step and stuff needed to complete the first step 

Late to this thread but Trainz has Lionel part 6208613103, the reverse unit for the Docksider, in stock for $23.99. See https://www.trainz.com/product...e-unit-pcb-docksider

swede

After posting, I tried the link and it didn't work. I then went to the Trainz website and searched for "Lionel 6208613103 Reverse Unit PCB /Docksider" and was able to get to the proper ad. 

Last edited by rrswede

I agree with testing of the motor before making any purchase. Although I have not had the experience, there have been instances when the motor failed or was in failure and caused the board to fail. Mosfets can get extremely hot. The fact that the motor can be isolated by disconnecting a plug makes the testing that much easier.

If TRH988 does not have access to a DC power source to test the motor, or want to rig up a DC battery source as suggested, a spare DC phone charger or something similar can be used.

swede

rrswede posted:

Late to this thread but Trainz has Lionel part 6208613103, the reverse unit for the Docksider, in stock for $23.99. See https://www.trainz.com/product...e-unit-pcb-docksider

swede

After posting, I tried the link and it didn't work. I then went to the Trainz website and searched for "Lionel 6208613103 Reverse Unit PCB /Docksider" and was able to get to the proper ad. 

Now way you actually found a part? Wow I thought they stopped I’m so happy. 😃

AmeenTrainGuy posted:
rrswede posted:

Late to this thread but Trainz has Lionel part 6208613103, the reverse unit for the Docksider, in stock for $23.99. See https://www.trainz.com/product...e-unit-pcb-docksider

swede

Yeah, this is the route that will most likely be taken. We just want to make sure that it is the board and not the motor.

@TheRoyalHudson988 Yes, the motor is connected by a plug so you won't have to cut anything. Just make sure that the motor is isolated from the board.

Ok so I just in plug it to separate it right? Just asking so it doesn’t break anymore than it needs to

Time vs effort, at $24 I'd strongly consider that board. (after your confirmation of the motor not being damaged -the possible root cause for board issues). You may need both motor and board, save on shipping finding out now😉

After finding a bad motor, you may find the board still works. Scorched parts may or may not lead long lives after an overheating it's hard to say for sure.

Other engine boards controlling dc motors in other loco types may fit, and be a better choice, better motor responses, better sounds etc..  But the price of those will usually be higher.     The lowest buck repair is the bridge rectifier, but, no dirrection change (except adding a sw. on loco), and possibly no sounds (depends on sound board and how it functions, as stand alone or how its tied to the main board beyond a simple power feed.

  • So unplug the motor, jack up the engine by the ends so wheels can spin or lay it on its side, jump 9-15v dc power to the motor plug. Also turn it by hand at the flywheel feeling for tiny parts inside clicking or hitting vs smoothness . It may encounter some magnetic pull in spots too, that would be normal. Clicking and sharp hang ups  of mechanical issues inside would not be normal. (brush arms)
  • to check very well, if you use a power supply and run it for while jacked up that's even better. 
  • Why-Sometimes brush arms can seem ok, but change shape once things warm up causing mechanical issues inside  the can motor. Rare but happens.

Don't toss the old board if you buy another. Other things can be used off of it eventually, or it may be repairable as a spare, or possibly even "hopped up" so it becomes better than the originals. Three options of three price ranges and three periods of time.... how fast you want it done is a factor too.  Mostly folks want it done yesterday. I usually am happy with "eventually" and learning a thing or two.

Adriatic posted:

Don't toss the old board if you buy another. Other things can be used off of it eventually, or it may be repairable as a spare, or possibly even "hopped up" so it becomes better than the originals. Three options of three price ranges and three periods of time.... how fast you want it done is a factor too.  Mostly folks want it done yesterday. I usually am happy with "eventually" and learning a thing or two.

What about those ERR boards can I just use that or is that just for sound only 

AmeenTrainGuy posted:
TheRoyalHudson988 posted:
Adriatic posted:

Don't toss the old board if you buy another. Other things can be used off of it eventually, or it may be repairable as a spare, or possibly even "hopped up" so it becomes better than the originals. Three options of three price ranges and three periods of time.... how fast you want it done is a factor too.  Mostly folks want it done yesterday. I usually am happy with "eventually" and learning a thing or two.

What about those ERR boards can I just use that or is that just for sound only 

Yes, you can use those, although that will cost more. If you are looking for coupler, sound, light, smoke, and motor control, prepare to spend around $200. I would just go for the original board must more cost effective, unless you specifically want TMCC or cruise control.

I’m going to be moving to TMCC and legacy soon I mean I have the things needed to to that. But I’m just gonna keep her in conventional just for a little longer until that big day comes. By the way do they sell O gauge locomotive rollers on amazon?

AmeenTrainGuy posted:

That tool will help you countless of times. The more tools you have the better.

The next step requires you to isolate the motor electronically. Make sure the board and the motor are unplugged form each other. We don't want to ruin the board trying to test the motor. Once done you will have to find some alligator clips or a solid pair of wires. 

So do I just unplug it with my hands or do I need something special so I don’t break it 

AmeenTrainGuy posted:
TheRoyalHudson988 posted:

So do I just unplug it with my hands or do I need something special so I don’t break it 

Use your hands to delicately remove the plug. Do not use the wires to pull on the plug. Make sure you grasp the plug itself and tug gently. 

Before I go ahead and do that just double checking. Are you sure I use my hands because that sounds a little scary😰😨

AmeenTrainGuy posted:

Make sure power is off to the entire layout. Use your hands gently and try to release all the static in your hands by touching a metal surface before pulling it the plug out. It shouldn't be too scary, and you should get used to it. You will be doing this a lot more in the future if you want to further your reach in this wonderful hobby. 

It sounds less scarier then it was before you explained it and thank you for doing that . And I want to make a business on doing these type of things so it looks like I must do this. 

AmeenTrainGuy posted:

See how the insulation is stripped from the wire towards the plug? That's quite dangerous to the board and the motor. It could be the reason why it's malfunctioning. If it's been like this for 12 years, that's most likely why your engine stopped working.

Oh maybe when it got burnt it must of ate away at some of the wires, you remember when I said that my train was burnt?

AmeenTrainGuy posted:
TheRoyalHudson988 posted:
AmeenTrainGuy posted:

See how the insulation is stripped from the wire towards the plug? That's quite dangerous to the board and the motor. It could be the reason why it's malfunctioning. If it's been like this for 12 years, that's most likely why your engine stopped working.

Oh maybe when it got burnt it must of ate away at some of the wires, you remember when I said that my train was burnt?

Unlikely, I don't see any wire residue. The copper itself would be burnt if the insulation melted off. It looks like the plug was stripped while it was being unplugged since both of the wires are stripped.

I mean it could have been from the people who use to fix my train they could stripped the wire for something. I mean anything is possible.

22g or larger. 

Too small of a wire gauge will risk overheating from excessive current.

  There are not a lot of concerns with oversized wires; consider larger to be "safer" 99% of the time. (signal/sound reproduction it becomes more relevant).

 fyi,  I have dropped my net service because NO provider can get a decent signal to me all of a sudden;  I will check in when I can though

Terminals are the metal tabs that wires connect to.

Any "random wire" sounds scary; it needs more context.

Disconnect one or more of the motor wires. This isolates the motor from board.

Now jump power to the 2 motor terminals using 22g or larger wire....or jump with a butter knife, screwdriver, or other metal if you have no wire.

  Positive or neg. to which motor tab?; it wont matter.  Reversing +/- just changes direction of motor here. Test both directions

 

AmeenTrainGuy posted:
TheRoyalHudson988 posted:

I got it all connected and it tested pretty good.😃👍 and yes this is my home video just in case. This is not copy right. Enjoy the video.

Excellent!

This is the result of the test is that correct? If the motor runs fine on the battery, then the board has been blown, specifically that burnt out piece we spoke about earlier. I would purchase a new board if that is the case and get it running. 

Yes this is the test.  Can we replace the burnt out piece on the board? Just so I can keep this unit as back up just in case this happens again?

Last edited by TheRoyalHudson988

Truthfully, if that part burnt out, it's quite possible that more damage has been done.  For a $30 board, it's not really cost effective to start troubleshooting when they go up in smoke.  If it's a clearly identifiable failure, like R2LC lighting and smoke triacs, then parts replacement is realistic as you know specifically which part you need to replace, and it's unlikely other parts will also require replacement.

gunrunnerjohn posted:

Truthfully, if that part burnt out, it's quite possible that more damage has been done.  For a $30 board, it's not really cost effective to start troubleshooting when they go up in smoke.  If it's a clearly identifiable failure, like R2LC lighting and smoke triacs, then parts replacement is realistic as you know specifically which part you need to replace, and it's unlikely other parts will also require replacement.

Ok then, I’ll just buy a new one. Trainz.com has one for about $23.

Last edited by TheRoyalHudson988

ALL TMCC locos run in conventional if there is no command base/signal present. The only Lionel locos that do not run in conventional are the first LionChief locos - before LionChief Plus. The Plus meant that it would run in conventional. There may be more to the Plus designation than that.

Last edited by RoyBoy

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