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I'm sure this has been covered before.  

I have 3 of the modern O22 switches  ( made in china #6-14062 - Left Hand )   I bought these switches new in 2009 so they have been on my layout for 5 years.  I finally got around to adding wood ties and ballast to my tubular track the past month.  One of these switches started to fail after gluing down the ballast.   Pulling up tubular track after it is in place is a pain, but I pulled out 2 of the switches.   The electrical contacts under the switch rails are worn out.  The moving contacts have eroded the metal foil,  so the elec. contact is lost.   I also have 2 switches that I bought back in the 1980s ( #5132 ) and 2 old PW O22 switches that I bought used a few years ago.  these switches show no problems.   Boy  -  I wish I had not bought these poorly made switches and had gotten used PW O22 switches.

I bought a 1/4 wide 12 inch long brass strip from a hobby shop.  I'm going to try to replace the worn out foil with the brass  and see what that does.  Next week is the Rocky Mountain Train Show in Denver and I plan to go,  so I am going to be on the look out for 3 PW O22 switches.

So my question is repair or replace ?

Steve

 

 

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OK    -  On 2 of the switches I soldered brass strips on top of the tin foil contacts under the sliding contacts.  I glued in a piece of styrene at the end of the brass so the sliding contact has a place to park.   Polished up the contacts with emery paper.  The moving contacts slide back and forth quite nicely.   Put the switch back together and it works quite well.  Non-derailing rails work as they should.   

I still plan to pick up some PW O22 when I go to Denver next week.

Steve

I had some newer 022 style switches, part number 6-23010 & 23011. What a bunch of duds they were! Lionel would not even stand behind them, I called customer service and they claimed they never heard of any problem with those switches so I got rid of them quickly. My 6-23010 & 23011 were electrical nightmares; one started to act like a flashing bulb on a Christmas tree as the power to it went on and off repeatedly, another just dudded out(nothing worked). Also they would act up when a Williams engine got within 3 track sections of one, no other engines would make the switch act up.

Since then I have gone to Gargraves switches and now am going to Ross switches. Also I don't buy much Lionel after those switches(6-23010) and Lionel customer service!

Lee Fritz

I did not follow up on my O-22 switch problem.

I wound up ordering 3 Switches from TimMan 3 Rail.com    Pulled out the Junk Chinese switches and replaced them.  It was a pain to do.  Had to pull up several sections of track each side if the switches, then re-place the ties and ballast.    But it was worth the effort.   The switches have not shown any problems after being replaced.

Steve

I have learned my lesson with switches. It's either the Lionel post war 022's(real 022 switches and not knock-offs) or Ross Custom Switches. Also have some Gargraves switches I bought a while back and I am using them with my Williams trains.

I just bought 4 new Ross Custom switches with DZ-1000 switch machines on them, very good compared to the new junk from Lionel. Don't have to worry about being compatible with any make or model of engine, Ross works with all brands of model trains in O gauge.

Lee Fritz

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Suite 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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