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This is the 3rd layout I've built since I was a kid. All of them have had the same construction: 1"X4" ladder frames held together with wood screws, 1/2" plywood tops screwed on with wood screws, 2"X4" legs bolted on. Plenty strong. Strong enough that I can get on the layout without issue (I weigh 158lbs). Might be overkill but it is simple and works.

I too used the Wescott book. Purchased all my lumber at Menard's (1x4s) all 12' long. Ripped the 12 footers in half length wise and used those for the tops of the girders and leg supports. My longest span is 24' with a butt joint between them with a 2 foot over lap glued on both sides. Everything is glued and screwed. All of the joist are 12 to 16 inches on center, screwed only in case they needed to be moved a little. I ripped lame beams for the legs which came out to 1 3/4 x1 3/4 (2x2s) with adjustable feet on the bottoms. 1/2" OSB screwed on top for the deck. I'm 210lbs and never thought twice about if it would hold my weight.

You can do a lot with premium grade white fir framing (2" X 4").  Premium grade tends to be pricey at the big box stores, but most contractors, who understand quality framing materials, will move-on, from spruce, and cheaper grade lumber, to the better stuff. IMO.   I also used an expensive MDO (Medium density overlay) board that was a smooth painter's sign board material.  Good A/C grade plywood just as good, and cheaper than MDO.  

Framing. 

 

Finish, almost. 

Last edited by Mike CT

My benches were very simple I used a frame of pine 6X1 edges and 4X1 crossmembers the reason for the 6 inch pine on the edges I like to run the wires in ducting nothing hanging anywhere the layout is wired using industrial components to meet insurance requirements they didn't ask I just did it the Insurance rep was impressed. The layout is wired better than the house. Roo.

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