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About a year ago, there seemed to be a rash of posts concerning fan motor failures on Lionel Legacy smoke units. Thats has seemed to die-down this year, but an interesting event yesterday caused me to ponder some of these "failures"..

Yesterday I decided to run my Legacy UP DD35; I removed it from the shelf, installed on the layout and powered it up. The engine started normally, and then I activated the smoke function. This unit has two separate smoke units; only the front one started smoking and then I noticed the dreaded legacy "three lite-blinks of death" from the cab overhead lighting. The engine operated normally otherwise, but it just looked stupid running around flashing "Legacy code".

With nothing better to do, I decided to open it up and investigate. The engine had worked with both smoke units operational the last time I had run it, so I was interested in finding why it died on the shelf. Once the shell was removed, I only noted a hint of smoke fluid on the sheet metal frame at the base of the two posts that mount the smoke units. My first attempt at resuscitation was to remove the PC board atop the smoke unit and check internally for anything obvious. Nothing jumped out at me visually ( I did note Lionel has finally stopped putting the "wrap' around the resistor, which meant I didn't have to cut that off....), so I removed the fan impeller and oiled the top fan motor bearing. Once I had the smoke unit back together, I put the chassis back on the track and re-powered the unit for a test. Once powered up, it still did not smoke and I still had the three flashes of death from the cab lights.

I next elected to swap the front and rear identical smoke units and tried again. This time the front unit did not work (formerly the rear). I next elected to remove the fan motor; after having success previously with this method, I dunked the motor in some 91% isopropyl alcohol, being carefull to not dunk the bottom bearing in the alcohol, just the "top' half of the motor. I then shook the motor to eliminate the alcohol residue. After drying for five minutes, I hit the motor briefly with a 9 volt battery to see if it would run now and it did respond and run again. With the motor now running again, I re-installed it in the smoke unit and re-oiled the top bearing prior to re-installing the impeller. I buttoned the unit up and re-installed the shell. It has run each time I've tried since and the three lights of death have extinguished .

One thing I noted is the smoke fluid chamber is about half the size of the bowl used previously on all the TMCC units. The TMCC smoke units usually will take 20 to 25 drops to make them function "normally". The newer Legacy smoke units have smaller bowls; I suspect a lot of the previously reported "failures" are actually motors that have been flooded by unsuspecting over-servicing due to our previous "history" servicing our TMCC locos.

My recommendation is no more than ten drops when servicing a Legacy smoke unit; see if you have fewer problems with fan motor "failures".....

Last edited by D&H 65
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There have been a number of different failures of smoke units, I sent some to Jon Z. at Lionel for his evaluation, he found some required excessive current and other issues.

 

I agree that many can be cleaned up and reused, however I find it easier to replace them with the MTH fan motor.  I haven't had any issues with the MTH motors, and they've been used in a number of replacements for my stuff as well as other folks.

 

I believe that Lionel was changing manufacturers of the motor to resolve the issues, but maybe they're just beating the current manufacturer into submission.  In any case, I don't think this was just an overfilling issue, and I'm pretty sure that Lionel is addressing the issue.

Originally Posted by gunrunnerjohn:

There have been a number of different failures of smoke units, I sent some to Jon Z. at Lionel for his evaluation, he found some required excessive current and other issues.

 

I agree that many can be cleaned up and reused, however I find it easier to replace them with the MTH fan motor.  I haven't had any issues with the MTH motors, and they've been used in a number of replacements for my stuff as well as other folks.

 

I believe that Lionel was changing manufacturers of the motor to resolve the issues, but maybe they're just beating the current manufacturer into submission.  In any case, I don't think this was just an overfilling issue, and I'm pretty sure that Lionel is addressing the issue.

Time to bring manufacturing elsewhere.

Originally Posted by cjack:

What's the MTH number on those motors? I've tried to use MTH web site and it's never worked for me. Is there an MTH parts site other than MTH? I have emailed MTH various times, etc. and no response. I guess I could call them, but then I wouldn't be able to complain

The standard MTH motor is BE-0000041, that's the one I keep lots of stock of.

 

My 2 cents worth:

 

I have one Legacy and one Vision engine that have smoke unit "buzz" and one is a steamer (UP 9000) and the other is the original Vision GE Evo. The latter was my only completely dependable, problem-free Vision Line engine until it developed an annoying squeal when the smoke unit fires up. I put that down to overfilling with smoke fluid (and the model sitting on the display shelf for some months), which I understand can affect the bearings/impeller but I'll gladly be corrected if I am wrong. I'm loathe to open this engine up although it is long out of warranty. I have got some Megasmoke "Eliminator" and I will try that before I think of trying to service the fan motor as I understand that this product can help clear up minor fan issues.

 

The steamer could probably benefit from the treatment Eric Siegel posted a video about but again taking it apart is pretty daunting. 

I don't know about the 9000, I don't have one of those, but the Milwaukee Road S-3 Northern is said to be a real nightmare to take apart. According to multiple posts on the forum, all kinds of things are in the way, including the cab figures. I've never had too much trouble opening up a Lionel engine, but some of my brass Weaver and 3rd Rail engines have been, shall we say, more than challenging. Getting the smoke unit out of a 3rd Rail 4-12-2 isn't fun.

I have a VL Hudson, the whistle steam smoke works now and then. I ran the engine for about 30 minutes yesterday and the whistle steam smoke started working and was working a few minutes ago  but nothing like the trains I see posted on this forum . If I add a few drops of fluid when the engine is cold, it will take the whistle steam 15-20 minutes to start smoking if it starts at all. It is a hit and miss sort of thing, I have quit worrying about it. Yes I do the blowing to pop the bubble.

 

Brent

Originally Posted by BReece:

I have a VL Hudson, the whistle steam smoke works now and then. I ran the engine for about 30 minutes yesterday and the whistle steam smoke started working and was working a few minutes ago  but nothing like the trains I see posted on this forum . If I add a few drops of fluid when the engine is cold, it will take the whistle steam 15-20 minutes to start smoking if it starts at all. It is a hit and miss sort of thing . . .

 

It really bothers me when VL engines don't work as advertised or as I have seen other people's do in videos. Regrading anaemic smoke production, it should not take 15-20 minutes to get any smoke unit properly heated. I wonder about cranking up the voltage to the tracks, which is something suggested on another thread, or whether the AC regulator that controls power to the smoke unit is defective or the unit's PCB is. I think that generally whistle smoke units are meant to heat up fast but hold at a reduced temperature when the feature is not in use. There's plenty of scope in that for the settings/electronics to go wrong.

Originally Posted by BReece:

I have a VL Hudson, the whistle steam smoke works now and then. I ran the engine for about 30 minutes yesterday and the whistle steam smoke started working and was working a few minutes ago  but nothing like the trains I see posted on this forum . If I add a few drops of fluid when the engine is cold, it will take the whistle steam 15-20 minutes to start smoking if it starts at all. It is a hit and miss sort of thing, I have quit worrying about it. Yes I do the blowing to pop the bubble.

 

Brent

The smoking whistle on the visionline  hudson is tuff to get the fluid down in there once you figure it out it smokes great. I remove the whistle I hold my finger over the smoking hole and then I put about 8 drops in there seems a lot but it's not.. Then I use a tube like a wd40 tube and blow it down into the unit and them it's works great and I usually get several runs before I have to refill. Note some will come out the main hole but it works .

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