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Hi Friends!

Lionel's 027 gauge switches do not have the option to connect constant voltage to operate the solenoid.  Their O-gauge cousins do have this feature,  So, here's how I modified a pair.  Cosmetically not the best, but they sure snap now with 16-volts with the train going at any speed.  The photos are self explanatory.

Remove 3 Phillips screws and 1 terminal stud from underneath., then use a dremel tool to cut slots around the rivets and the solder joints that connect the outside rails.  You can also drill out the 2 rivets if you want.  No need to take off the top signal indicator / case.

I colored the wire that needs to be snipped from the center rail (blue stripe).

Run the wire upward and out.  I drilled a hole for this from the underside.   To re-assemble, screw in the 3 Phillips screws , and the terminal stud.   You can use heavy strips of tape (gorilla tape)  to hold together where the area where the 2 rivets are.  I did not re-solder the outside rail joints underneath,  although it is probably recommended.  My engines run fine anyway.   Hope this helps.  Of course, I just decreased the resale value since these are now longer in original condition.  But they sure snap!

 

 

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Thank you for posting the photos. pretty straight forward set up on these switches.  one thing worth noting is that on these switches the coils are active whenever something is on their rails, so make sure you don't park a train then walk away leaving your constant voltage source turned on.  There are ways to modify this as well, but the first one that comes to mind involves relays and capacitors, which seem confusing to many folks around here.  

Yes, the straight section 'trigger' rail is especially long on this model switch.  When a train is parked on the rails, I can hear the solenoid buzzing.   I've seen a capacitor circuit somewhere that allows very low current to get through after the points are thrown, hence you can leave a parked train on the rail.    Another problem with this model switch is that my passenger car rollers short the center and outside.  You can see that there is not much of a gap.   So, I used masking tape to cover the moving metal points.  (this does not happen on my 027 - 1122 switches).

Dave 

 

 

 

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Suite 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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