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The Super-Chuffer has been around since 2014, and has proven to be quite popular.  However, there are a couple of things that I've always wanted to do, so I thought it was a good time to revisit the design and see if I could do some tweaks.  There were three things that I identified right off the bat that I'd like to change, and one unused feature that I decided to remove.

  • Make the footprint smaller.  Even at it's current small size, I have issues at times stuffing it into some upgrades.
  • Fix the light sensing so it works with all versions of the R2LC as well as the earlier LCRU and LCRU2 packages.
  • Monitor the smoke unit power to cut all power to the smoke fan if the smoke unit isn't energized.
  • Remove the opto-isolated chuff output as the way this unit is used, that's never been useful.

After a little time at the computer and workbench, enter the next version of the Super-Chuffer, the Super-Chuffer II.  I'm happy to say, all the original design goals were able to be realized.  The new version will be more than 30% smaller in footprint and about 15% thinner than the existing board.  It now supports the additional features I mentioned, and you'll notice that HD2 has been removed as it's no longer needed.

Super-Chuffer vs Super-Chuffer II

 

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  • Super-Chuffer vs Super-Chuffer II
Last edited by gunrunnerjohn
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It will be the same price when it's in production.  So far I have exactly one, and you see it.  I will hand build a couple more and do some real testing in actual installations, but I don't expect any issues.  Most of the design has stayed the same, but I did use some improved parts and small circuit changes.   I'll also want to sell the current stock of the existing design before these will be shipping, I wouldn't want to eat all of those boards.

John,

Thanks for working on the improvements!  I like the smaller size and switching the fan power off if there is no heater element load.  I've got a couple of ERR sound commander installs planned and was going to use the optocoupler on the Super Chuffer (in my opinion, its simpler than gluing on the magnets and switch even though you've got another two wires in the tender tether).  Any chance we could convince you to educate us on how to do an optocoupler for use in this application?

Thanks!

Don't get too excited yet, I just have one prototype.   It'll be months before I clear out the backlog of existing boards and produce this new one.  I wanted to get the design ready and tested so it can be done in the next production run. 

It will be nice to be able to squeeze this into some smaller spaces, that was my original drive.  I have had several installations recently where it was difficult to find room for the S-C.  As small as it already is, it seems there's always room for improvement.

Two thumbs up!!! Have installed the Super Chuffer into my older EM-1, along with Chuff Generator, ERR's -CCM, and modified the smoke unit ; 20 ohm resistor, 1/4 inch hole on top of the smoke unit board, hollowed out some diecast in the impellar chamber to the smoke chamber and let me tell you, I had Ben Fiorello asking if the engine was an MTH unit when he saw it at Greenberg's Train & Toy Show in Edison, N.J.  Well worth the time, money, & effort in my opinion.  Three cheers for the Gunrunner. Smoke, Smoke, Smoke!!!

Steam Forever

     John

It'll probably be available sometime around the summer, as I had stated, I still have a bunch of the current design in stock that I need to sell before offering these.  I also ran into an issue with my board assembly house, the US based one closed.  I've gotten several jobs through some Chinese assembly houses with good results so far, so I may have cracked that code.

It's possible to use this on a conventional locomotive, it takes an additional filter cap added to allow the power to drop lower and still maintain voltage to the board.  I was very successful with a 2200uf 35V capacitor added in parallel to the filter caps on the board.  The S-C was really designed for command operation, but was just because it was easier to provide power with smaller components when I could count on having steady track power.

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