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When ever I solder a whistle diode on to its plate I can get the wire to stick well even when I give it a test pull but no matter how well I clean the plate I can't get that good flow look between the wire and plate.

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Last edited by Rich Melvin
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If that plate is aluminum you have a couple solutions drill a hole and hold the diode lead on with a screw or pop rivet.  Or use one of the low temp aluminum solders such as this Harris Aluminum solder and flux. This stuff flows at around 480f which is low for anything called aluminum solder.  A trick I do in this situation is to solder a terminal on to the aluminum then put the diode lead in the wire-hole on the terminal and solder it with conventional resin core solder. I remember the first time I tried to solder aluminum back in the 60s there was a product called SalMet flux that claimed to allow common 60/40 coreless solder to work on aluminum. Yet to make that stuff work but there are low temp aluminum solders now that actually do work. The situation you have is to get the heat on the area you want to solder faster than it can flow out to all the iron touching the aluminum. I think I would pop-rivet a terminal on that aluminum.   Another handy thing when soldering electrical components on heavy metal frames are a couple of clip on heatsinks.  I like to put a drop of heatsink compound on the pincers of these clip on heatsinks.        j

https://www.harrisproductsgrou...s/Al-Solder-500.aspx

and there is this

https://www.inspiredhousehold....riant=16806180454443

 

 

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Last edited by JohnActon
Alan Mancus posted:

here is a Weller gun!

https://www.globaltestsupply.c...GTS.%20-%20Weller%20(USA)%20(PS)%20(B)&utm_term=4580771605532163&utm_content=WELLER%20-%20INSTRUMENTS

Alan

In this application a soldering gun will be fine. However, these are induction devices and have a tip potential to ground of over 30vac. I also have the large 240/325W Weller gun it has a tip potential of over 50vac at 325W  They will both fry modern electronics.  Keep them far away from TMCC and DCS boards.           j

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