On the battery placement for the B unit ,a D cell battery seems tight fitting in the battery box,is this normal, horn works well, just asking because it looks like it sits at a angle before it makes contact. 

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Has the non-powered unit's frame been the receiver (in the past0 of a leaking D-cell battery? If so, the metal around the insertion port may be 'swollen" from the acid attack.

Another possibility is the battery bracket may be bent or mis-adjusted from its normal position wherein the battery would make vertical contact with the bracket post.

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