I have a Lionel Gateman from the 70's and it has taken me a while to figure out how to wire with a FastTrack accessory pack, but I think I have it now. (Lighting from transformer and activation wires from the two outer tracks.) Anyway, the red plastic gear underneath broke off some time in the last three decades. I managed to glue it in the correct position but the gateman does not go back into the shed after the circuit opens again. Everything electrical looks fine. The gateman's hat seems to bind on the top of the door jam. I have tried tightening and loosening the nut on the bottom and I have moved the spring up a loop or two tighter. I think it could benefit from a new spring or moving up another loop, but (1) how can you change the door and gear if parts are available and (2) any suggestions on why he is binding on the door and how to fix it. I think that it was probably defective years ago and when he got stuck the steady activation torqued the gear such that it cracked. I would rather repair this one or get one from the same period. I think it is U.S. manufacture.
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