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Bought this 20-2499-2 alco switcher new in 2004. The battery finally bought the farm last fall(obviously I've bought the wrong battery....).

Running it last Christmas, it came to a halt, although still trying to to move. The hood is so snug around the electronics that it had worn s wire in two, to to front motor, from the truck twisting back and forth.

Reattached wire and it's fine in DCS, though the sounds were faint (I also have the alco 20-2840-1, from 2007, had faint sounds too, but using MTH battery charger, charged up batter fine).

This engine's battery wouldn't allow conventional operation, which it what you see in video below. I bought the incorrect battery for this unit but trying it out anyways. Allows for conventional operation, but check out this unusual behavior.

Power is supplied by a ZW-L, FasTrack and switches are command. There's also a base 1 hooked to this layout.

Notice the brief acceleration, then braking, starting about 3" before the switch and ending just after the switch on the one end of layout. Doesn't happen near other switch at other end where coincidentally the power tap is. Happens ever time around.

IMG_20240317_123017260

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Tachometer runaway. The motor body moves and rotates to match the track curve compared to the frame. When that happens, the wiring flexes and for some reason you are losing the tachometer feedback to the board. The board then thinking the motor is not turning- turns up the voltage to the motor trying to make it goes the speed commanded but the tachometer is not reporting. The train takes off top speed and hits the other curve flexing the wiring again and now the tachometer is reading- hence the sudden slowdown back to the commanded speed.

So check your optical tachometer placement and gap to the flywheel, but also the wires and solder joints for the tack board.

Last edited by Vernon Barry

Tachometer runaway. The motor body moves and rotates to match the track curve compared to the frame. When that happens, the wiring flexes and for some reason you are losing the tachometer feedback to the board. The board then thinking the motor is not turning- turns up the voltage to the motor trying to make it goes the speed commanded but the tachometer is not reporting. The train takes off top speed and hits the other curve flexing the wiring again and now the tachometer is reading- hence the sudden slowdown back to the commanded speed.

So check your optical tachometer placement and gap to the flywheel, but also the wires and solder joints for the tack board.

🤣 It was the bright sunlight through the window messing with the tach sensor. I just stumbled upon that after inadvertently blocking the light.

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