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in the ZW Originally Posted by cbojanower:

Just wondering, I have  a Postwar 681 Turbine that has a great while while sitting still, but as soon as it begins to roll no whistle, not even a growl. Using a Postwar ZW that seems to be working OK

 

An ideas?

Might be a weak rectifier disc in the ZW.  The heavy duty stud diodes that parts dealers stock work much better than the old selenium rectifier discs.

 

Is the tender chassis clean/rust free?  You might want to clean the bracket that the relay is mounted to, and the relay's metal frame with contact cleaner.  Clean the tender's wheels while you're at bit.  Commutator clean?  Good brushes?  Give the tender a tune-up while the hood is popped.

Last edited by MTN

Careful cleaning the contacts - don't use something that's too abrasive - a piece of stiff notecard sprayed with contact cleaner will work great, don't use sandpaper.  Good suggestion on the jumper wire - use some Superflex style wire for that.  You can also run a wire from the screw that holds the relay in place to a point on the chassis for even better grounding - that is also helpful when working on diesel horns.

Does the engine slow down while running when the whistle is activated?

 

On a ZW there is a compensating circuit which causes an increase of 4/5 volts when the whistle is activated. This is to provide additional voltage so both the engine and the whistle have adequate voltage to function properly. If the engine slows down when the whistle is activated this compensating circuit is not "kicking in", and therefore there is insufficient voltage to turn the whistle motor at an adequate speed.

 

The presence of this compensating voltage can easily be checked with a voltage meter.

Post

OGR Publishing, Inc., 1310 Eastside Centre Ct, Suite 6, Mountain Home, AR 72653
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