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Boy, did I learn an important lesson about the installation of single track tunnel portals on curves. In the construction of our newest feature on the new Christmas layout, Hugger Mountain, I had to place the tunnel portals for the two different track levels on 0-72 curves. We are running two scale Lionel PE Berkshires and the matching scale PE coaches. When I made the first test pass through the portals, was I shocked just how little clearance there was. After a good deal of adjusting, we got the trains to go through, but there is very little room left over when the train and engine make their swing on the curves.

 

My advice, if you are going to use a tunnel portal on a curve, use a double track version and avoid the hassle.

 

A big thank you to Scenic Express who provided the portals with what turned out to be next day service. They are a plaster cast product and one was broken when it arrived. They replaced it immediately.

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Boy does your experience hit home, Brian!  I put two individual single tunnel portals side by side  -- one set back a little bit on the curve from the other -- on 0-72 curves and was surprised to see how many cars either rubbed the tunnel side or wouldn't fit at all. Inter modals, 60' boxcars, things like that.  A lot of them gave me trouble on my inner loop.  Unfortunately I discovered this only after all the hillside, ground cover and landscaping were in place.  The only way out was to "make room" with one of these!

 

 

th-1

 

At least you were smart enough to make a test pass!!   

 

- Mike

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  • th-1

Oh Yeah, that's an issue I've  dealt with with on every display I've built. I don't know how design a track with a portal on a straight section and have no direct experience that would confirm it's even possible.

Something I'm sure you're aware of but others may be interested to know is you should also check (especially with steam Loco's)  reversing back through the portals; the clearance is not the same forward as it is backward.

Last edited by Matthew B.

We hit that issue early on in the layout build. The way we worked around it was to make 1 1/2 track portals from cut-down 2-track portals. We used the poured concrete style instead of stone as it was easier to re-shape the arch using Bondo. At the same time, we also grafted on height extensions so that they had 7" center clearance to compensate for electrics running with the pans up. When I get back to Los Angeles, I'll check to see if we made a mold of the finished portals.

Originally Posted by brwebster:

Similar experience here only it involves a through bridge.  With curves commencing immediately after the bridge, upon entering or exiting longer cars and engines just touch the piers.  Modifying the bridge to fit is too complicated so length restrictions are enforced.

 

Bruce

Similar bridge situation happened to me.  I discovered that a single track, O-72 curved truss bridge doesn't necessarily handle large engines rated for O-31.  Lesson learned... Make tunnels and bridges wider on curves!

 

-Dustin 

Excellent point and advise Brian.  There was an article in one of the train magazines some years ago which explained placing the car or locomotive with the widest overhang on the curve where tunnel portal was going to be located.  Mark the spot of overhang on layout and measure out 1/2" to 3/4" from that mark which indicates inside wall of where portal should be placed.  On my Texas layout I had to cut and glue a double track portal to make it the right size. 

 

Steve, Lady and Tex

We have a number of tunnel portals on curves and we made sure the clearances were okay by testing early in the installation process. In fact we would routinely test clearances on all curves with both a Big Boy AND a 21" passenger car.

 

Then the unexpected happened. Lionel came out with 24" Autoracks!!

 

The dremel got quite a workout!

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