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I am working on a MTH Premier Superliner Amtrack Dinning car from 1999.  Both trucks look like this.  Is this Zinc Pest?  Have others come across this?  I see MTH sells complete replacement trucks.  DA-010003  Also the pick up rollers and axle is turning green and the rollers are frozen in place.

 MTH Superliner Truck zinc pest

 

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Unless you start to see unexplained distortion or crumbling (which would indeed be zinc pest), it might just be surface white rust, or "wet storage stain". The white rust shows up when zamac / zinc alloy castings are stored in low air circulation areas. (Like in a tightly closed box in an attic or basement ) Everybody has their favorite methods for removing it. Some use vinegar solutions, some use oil. 3-in-1 oil has worked for me on an old Lionel SG casting, but I can't say what would work in your situation.

I think it does look like zinc pest.

The green copper oxidation on the axles suggests it was wet, or stored in a damp location.  That's one of the conditions that is believed to contribute to zinc pest.  And the fact that Bobby has some that have the same problem strongly suggests a bad batch of zamac, or that these trucks as a batch were stored in a wet location before being mounted on the cars and sold to the public.

 I would bring this to MTH's attention, maybe they will send you replacement trucks.  Because if it is zinc pest it will only get worse, and the cars will eventually become unusable.

Last edited by Ted S
From Wikipedia, the free encyclopedia
In particular, see the last sentence which I suspect fits your case.

Zinc pest, (from German Zinkpest), is a destructive, intercrystalline corrosion process of zinc alloys containing lead impurities.[1] While impurities of the alloy are the primary cause of the problem, environmental conditions such as high humidity (greater than 65%) may accelerate the process.[2][3]

It was first discovered to be a problem in 1923,[1] and primarily affects die-cast zinc articles that were manufactured during the 1930s, 1940s, and early 1950s. The New Jersey Zinc Company developed zamak alloys in 1929 using 99.99% pure zinc metal to avoid the problem, and articles made after 1960 are generally considered free of the risk of zinc pest since the use of purer materials and more controlled manufacturing conditions make zinc pest degradation unlikely.[2]

Affected objects may show surface irregularities such as blisters or pitting, and they expand, buckle, tear, in an irreversible process that will eventually destroy the object. Due to the expansion process, attached normal material may also be damaged. Zinc pest is dreaded by collectors of old die-cast process model trains, toys, or radios because otherwise valuable items can be rendered worthless but for their residual parts. Engine parts of older vehicles or airplanes, and military medals made of zinc alloys may also be affected.

Zinc pest is different from a superficial white oxidation process ("Weissrost") that may affect some zinc articles, and is not related to tin pest.

My Mantua HO steamer kits from the early 60's were made of "Zamac", or so the ads(?)/reviews said. They are still solid as rocks. I have not seen the term "Zamac" in a long time. Were most Lionel PW steamers and other parts made from this? If not, why not? And why not now, with locos costing $1500? - "Chinese" or not.

Yes, Lionel cast their metal shells, such as steam engine boilers and the GG-1 body from ZAMAC. Many other parts were cast from the same material. It is a very popular material, and as far as I know, still in widespread use when a cast metal part is wanted.  There are a number of different formulations of the alloy, with differing characteristics. I find it interesting that there are only small changes in the composition from one alloy to the next.

From what I have read, much of the early work developing ZAMAC die casting was done for toys and trains.

Here is a site with interesting information on ZAMAC: Eastern Alloys

Here is another: Zinc Alloy Elements

 

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