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Well, I am in the process of building a layout in my basement. The kids are super excited and all has been going well. My wife decided to allow the kids to play with the trains while I'm gone on business (the kids are 2 and 6).

Apparently, there was a derailment and she left the power on my postwar ZW, which she had dialed to max power, on. After quite some time, the transformer started smoking at which point she unplugged it.

Since I am away on business for the next several weeks, I can't assess the damage she may have accidentally caused. I have never seen a transformer smoke before. On the layout were two LionChief engines along with many brand new Fastrack remote switches.

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That's a bad day for everyone involved!

Luckily all these things can be repaired or replaced. Good thing that she unplugged the transformer before anything worse happenend. 

When you get home and plan your repairs, be sure to include some overload protection and an auto-off timer for all your transformers. 

Your postwar ZW is probably repairable.  It most definitely needs a new circuit breaker.  That breaker just protects the ZW, Not the trains, access, or track.  When that breaker is replaced the ZW should be serviced.

See Circuit Protection for Toy Trains for basic short circuit and overheating protection for children (all ages).    With the 3A Panel Mount Circuit Breaker your children can see when power is cut and reset the breaker.  The new transformer's built in protection don't protect the new trains because the transformer breaker ratings are too high.

For maximum electronics protection for the engines, add TVS protection.  Search "TVS protection" here on the forum.

When all is repaired/ replaced while you're maintaining your cool, encourage your wife to play with the trains and learn how to clear faults and reset the power.

 

The PW ZW can output 20v at max. Too high for LC engines. The breaker in a PW ZW is to protect it from a house short. There is no track protection.

So, it output 8-10 amps until it smoked.

O well, lesson learned by everyone. The good news is all are safe and nothing caught on fire.

You won't know the damage until you get home.

If my wife/significant other was interested enough to want to run trains while I was away, I would be ecstatic, period.

The damage can be repaired.  She learned something just as we all have along the way.  Next time, she'll be quicker to turn everything off.  

Your job is to make sure there's a next time.

Have fun and enjoy.

Steven J. Serenska

Moonman posted:

The breaker in a PW ZW is to protect it from a house short. There is no track protection...

I can assure you there is no breaker in a ZW on the primary side. The only breaker on the ZW is on the output side, and all 4 "U" posts(connected internally - common) come through the breaker.  Any current, up to about 10-14 amps(depending on the condition of the breaker), will continue until the breaker trips. & then it will cycle on & off until power is cut.

There is also nothing in a ZW to protect it from a "house short".

Susan Deats posted:

It most definitely needs a new circuit breaker.  That breaker just protects the ZW, Not the trains, access, or track...

If the current never exceeded the designed trip point, then there was no malfunction.

Just my opinion, but I think you are lucky to have a wife that was willing to run the trains with your kids. Hopefully she will not be afraid to run them with the kids in the future.
I don't think I'd care to speculate on what caused the transformer to smoke, and what, if any damage was caused. Transformers are replaceable. Wives and children, not so much.
When you return home, you can address the transformer.

You mentioned that your wife finally unplugged the transformer. I suggest plugging the transformer into a power strip that has a pilot light, and explaining to everybody, even the little one, that the transformer must not be left turned on when nobody is at the controls.

I would also suggest external circuit breakers to supplement the ZW transformer's internal breaker. But depending upon what caused the smoke, an external breaker may not have prevented the issue.

It's no secret that I like Postwar Lionel #91 adjustable electromagnetic circuit breakers. IMHO, the manual reset is a big advantage when kids are running the trains.

Well, thanks for all of the replies guys. 

I am glad that nobody got burned and that the house didn't catch fire!

I will have the transformer serviced when I get home from my business trip. 

I handled it fairly well since I had to get back to work right after she called me! The worst part is that the kids can't play with the trains now for the next couple weeks!

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