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I know there is a lot of driveline experience on this board, hopefully some of you will share with me...

 

Many recent die-cast steam locos have the gearbox cast into the chassis, which is less than ideal for a number of reasons.  However it does solve an otherwise vexing problem: since the bearings for the worm are clamped firmly to the chassis, the worm shaft and axle gear can't squirm, wiggle, or cock backwards due to reaction torque under load.  

 

A separate KTM-style or NWSL gearbox is vulnerable to all of these phenomena, which might adversely affect operation.  Also, depending on how the motor shaft is connected to the worm shaft, movement of the gearbox could place an unwanted load on the motor's bearings.  The installation I'm contemplating won't be sprung, so there is no need to accommodate vertical motion.  So it seems like the best solution would be to add a torque brace, firmly attaching the gearbox to the chassis and thus preventing any unwanted movement.

 

The NWSL gearboxes I'm familiar with (0.5 or 0.6 mod) do not appear to include a torque brace in the kit, or even have mounting holes for one.  For those of you who have used one of these on a scratch-built steam loco, how do you prevent the gearbox from rotating back toward the motor?  And if you use a torque brace, where do you attach it to the gearbox?

 

Any photos / sketches would be most helpful.  Thanks!

Last edited by Ted S
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I have seen what I think you are talking about.   I have this in a few brass steamers.   There is a brass strap that is screwed into the side of the gearbox near the top, out of the way of the mechanicals.   This is at the back end of the side toward the motor.   The other end of the strap is screwed to a bracket on the frame or directly to the frame.   

 

I have also done this on at least one loco I have remotored.   

I believe it's called a torque arm.  If needed they can be installed with a KTM or NWSL gearbox.  A lot of it depends on how you connect the motor's output shaft to the input shaft of the gearbox.  Some couplings do away with the need.  Many MG & USH (KTM) models had a support bracket that eliminated the need.

 

Too many variables to answer directly.

 

Jay

Here's a photo of one that I found on the web.  This is HO scale; I'm not sure if this is an NWSL gearbox.  I would personally be a bit leery about tapping and drilling the motor case!

 

 

Schutzer MT-2 torque arm

 

 

From this photo it's apparent how the torque arm prevents the gearbox from rotating toward the motor, and relieves any thrust load on the motor bearings.  

 

I would love to see some photos of your typical installations in O-scale.  -Ted

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Images (1)
  • Schutzer MT-2 torque arm: http://schutzer.net/Mountain_MT-2/MT-2_page6.htm
Last edited by Ted S

A very sharp old Lobaugh engineer once told me about the lever principle - the longer the lever, the less force to hold a shaft in place.

 

I take the NWSL box, add a much longer worm shaft (they sell the proper drill rod, but I think it is 1/8") and couple it to the motor with a very short hunk of Toyota #0 hose.  The shaft needs a hunk of K&S tube soldered on, since the hose is looking for a 5/32" shaft.

Here's an installation where the coupling eliminates the need for a torque arm.

 

This one kind of goes along with what Bob was describing except he uses the rubber tubing from Toyota (BTW, I do too sometimes).

 

This is a little different and more complex but it hides the drive line.

 

 

This one probably could have used a torque arm.  I believe I change the coupling later but forgot to take a photo.

 

This one has rubber tubing and the support bracket & bearing.

 

That's enough for now.  My back hurts from sitting here too long.

 

Jay

I too have used fuel tubing and it works fine for small, low powered locos such as HO, On3 and the very smallest O Scale but it will never work for larger and more powerful locos.  It just can't withstand the massive amounts of torque and HP required to move the larger stuff.

 

Here are some more examples of mechanical arrangements meant to stabilize the gearbox.  As you can see, there are a few examples with torque arms.  Most of these (not the diecast KTM) came from my junk box.  Most were replaced by said KTM or NWSL gearboxes.

 

 

Jay

Last edited by Jay C

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Suite 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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