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I recently discovered that my Lionel 154 crossing signals are not functioning properly.  The lights either stay on continuously or the left light will have a weak flash while the right hand light stays on all the time.  I am using tubular track and there are two individual lights hooked up to a single Lionel 154C track lock-on activator.  I removed the 154C several times and inspected it visually but could find nothing wrong.  This just started to happen after years of good service.  Does anyone know what I should be looking for in order to fix this?  The whole thing is on an elevated shelf loop of track that is rather difficult to access, but I can do it if necessary.   I am thinking there may be a short somewhere along the track loop that is causing this, but am not how to proceed from here.  

Any help would be welcome.  I have looked for another 154C but the ones available look no better than the one I have currently and most are in rather poor shape.

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If a light stays on, it would seem to indicate that the insulating film on the underside of one of the two wings of the contactor has lost its mojo...is allowing the metal wing to contact the rail full time.  Or some conductive dirt accumulation has bridged that gap...perhaps?

In like manner...and assuming both bulbs are of equal voltage rating...if another bulb is 'weak' in its light in comparison, perhaps the wing itself is dirty...deposits left by the passing wheels.  The dirt acts like a resistor, so your bulb is not receiving the same voltage as its neighbor.

That's just an intuitive response from what you've indicated. 

IIWM, I'd take the signals and the 154C to the workbench and check it all out there, then reinstall after any cleaning/repairs.  

Let us know what you find to be the problem(s).

KD

I removed the lock-on and saw that the problem lies with the "wing" clip. Some of the insulation has worn away. I have some stuff I recently used to coat the ramp of my shed. It's called Bullyliner. It is a compound of pulverized old tires and stuff to keep it liquid and sticky. It works well at keeping my ramp from being slippery and is water resistant. I think it will be a good insulator for this application.  Anyway, I'm going to try it and I'll let you know how it works.

Thank you for your reply and input.

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