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Ok, bear with me, as I feel like this is an intervention...

First of all, I feel like I need to come out of the closet- I am a History Nerd. 

There- I said it. I am a self proclaimed History Nerd, specifically, local history. I am such a HN, (History Nerd), I am president of the local Historical Society & I give presentations to County Historical & Genealogical Societies. Now that you know "my history", let me get on to what this post is all about...

I had always heard stories growing up, (I am 37), of the "Tile Mill" along the railroad tracks. But, no one knew anything about it, and no one living remembers it ever running. Now, you don't just build a Clay Tile Mill overnight, and close it up before anyone was the wiser. I've spoke about it to groups, and I have tried describing how a tile mill worked, but without any real information, layout of the factory or pictures, it was hard to explain to "visual" learners. So here is an account of how I researched this long gone structure & part of our railroad history.
I started by interviewing the first person I thought of- my dad. Since my family got off the boat from Sweden & settled here in 1874, I figured I should have an advantage to my research.

I came up with some info, and this picture from my great aunt...

 

tile

These two photos show two different angles of the building. The 1st photo shows the south side, and the second photo shows the collapsed north end. 
Since I could not get permission to actually visit the site, I went online to one of my favorite pages, http://www.historicaerials.com/. I am i no way connected to this site. This site allows you to look up maps, and there is even measuring devices to allow you to get dimensions. So this is what I found- 

1

 

The main building was 24x150. You can also see the round kiln to the left, the shadow of a giant chimney, and the shadows of another building on the north, (top). This is 1952.

Now, take a look at the 1970 picture...

 

2

 

A-HA! It looks like the chimney collapsed and fell to the east, taking out part of the north side! These photos are also available for free download through the US Geological Survey website. However, the USGS doesn't have online dimension measuring...

So finally, I get permission to go on the property, and guess what... The main building foundation WAS 24x150, and there was a foundation for the north building, and it was 30x72. I also found a band from around the brick chimney, which was 6' square. I found some grey round bottom slate, as well as some, (surprise) CLAY block and some obvious machinery bases in the north room. There was also the remnants of a 19' brick fire box, for a stationary steam boiler. So, I now know the dimensions & material of both buildings as well as the size of the brick kiln.

Some more digging found this info on the Ohio Secretary of State website...

 

sos

 

So now I have a date...

Google books online search engine found this-

 

Capture1

 

Well, if they incorporated with capital stock, that must mean that somewhere there has to be a certificate... 

There was 

stock

 

So, all this information has now allowed me to construct the main drying barn. I used poplar that I cut down to save on costs of basswood from the big box stores, and coffee stirs purchased in a 1000 quantity off of amazon.

 

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I still need to build the ventilators as well as the north boiler room and the chimney, but at least I have LED lighting installed...

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I built it all out of scale poplar, it is all post & beam. I used commercially available windows & doors & placed them after some interviews with a gent who remembered the building after they stopped producing.

There was one hearth left intact from the kiln-

 

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and here I am standing on the 19' base for the stationary boiler, the top of the bricks are 9' off the ground.

 

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Some more research & I discovered that my great grandfather actually worked here. He owned & ran the team of horses that pulled the slip scraper to harvest the clay from the lake about 600' away. My great uncle then hand loaded the "narrow gauge" cars and used his horse to pull them along the "dinky line" to the mill. So now I need to put in some N gauge track with some n gauge dump cars pulled by some o gauge horses...

Building this structure, (which I am not done with) has been a great peak into the past of my community & my family. It will also give me a very visual tool to use when teaching about the early industry of our town.

Updates will follow... 

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Last edited by rogerpete
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Ditto on the very interesting! This is a great way to incorporate local history on a layout or diorama, and preserve the history for future generations. I would love to attempt building the Huber breaker in Ashley. Although, I don't know where I would put it. The property encompasses twenty two acres. Looking forward to your continued progress.

Don

You're not the only "history nerd" in this hobby.  Just an interest in "fallen flag"

railroads puts you there, hiking abandoned railroads, hunting surviving stations and

other structures, and just this past Sunday I was in a small town historical society

museum (that has a restored N5C sitting outside it, and an HO layout in the basement).  I was interested in the auto first constructed nearby in 1891, and once built in Anderson, Ind., with photos displayed of its large factory. Certainly that

"different" tile industry is intereting and we want to see the completed project.

So, there was a kiln about 100' away from a very tall chimney. My father remembers the kiln, it had a round top. So what did this all mean? A downdraft beehive kiln would have a round top, and an underground air shaft to a very tall chimney. So, a partially collapsed tunnel was found that appeared to run from the kiln to the chimney.

DSC09148

 

we aren't talking about a giant tunnel, here I am partially inside... 

Some more questions found someone in town that remembers crawling through the tunnel; my uncle. Figures with this being located on the edge of a swamp known to have eastern massasauga rattlesnake's, my family members were the ones playing in the tunnel. 

I left out a piece of info- This Tile Mill was located right next to the property that my grandparents farmed. My family grew up right next door.

Here is a downdraft kiln...

 

Capture2

 

and another kiln, but not ours 

 

beehive

 

I started building the boiler room out of foamcore, and I will cover the foamcore with plastic pattern sheets of block. Here is the north wall of the boiler room- if you look REAL carefully, you will see a concrete pier, pretty high. A poured babbit bearing on top, so this boiler room had a steam engine with a line shaft. 

DSC09127

 

I will post more updates as I progress.
I forgot to mention something else- after I constructed and sided each wall of the main building, I put some wood stain in a $20 HF Airbrush. Did a slaphappy job of neatly & evenly applying the color. I don't intend on weathering this structure, after all, how much weather could it have if it was only producing for 3-5 years?

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I found this guy online shoveling charcoal into the hearths around a downdraft kiln. Our kiln had 10 hearths and I found out that a similar sized kiln to ours would take 6 days to complete a burn. SIX days of around the clock kiln babysitting to maintain the temperature of the kiln simply by using dampers. Wow.

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so without investing weeks into building a kiln, and not having access to a wood lathe, how would someone recreate the dome on the quick & cheap? The answer was in my garage. I literally tripped over it.

dome

 

The silver cover to my coleman heater. My cover doesn't have the nub as shown in the picture, so a perfect repurposed item. I will use cardstock to build up the side, put the painted dome on, (in a brick color) and a quick kiln on the easy & cheap.

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I don't have a home layout...
 
I did once, a 10x16, but life took over & somethings had to go. I kept everything, and now I do a seasonal Christmas layout in our Town Hall each December. However, the Bloomfield Clay Products Company with for sure, have a spot...
 
 
 
Originally Posted by Wood:

So do I  -"get it"!! 

 

How satisfying to track down and model the best representation you can.  Excellent project.  Nice structure building.  Please let us see how you integrate this into your layout.  Thank you for sharing this.

 

North Bloomfield, in NE Ohio.
 
Back in the 1950's prior to Ohio Dept of Natural Resources building a game refuge for the canadian goose, Missasauga Snakes were VERY common. Common enough in the 1980's that I still remember the snake bite kit in our kitchen silverware drawer. Dad & his family, (Grandma included) would catch these rattlesnakes & sell them to folks from fairs for a few bucks each. The last Missasauga I personally seen was about 1989 on our farm.
Not much of a tourist area here- unless you're into hunting, fishing & bald eagle watching...
Through Lockwood went the PRR, which was leased to/from the Pittsburgh, Youngstown & Ashtabula RR. This was sometimes referred to the PY&A secondary line.
 
 
Originally Posted by colorado hirailer:

With mention of missasauga creepie-crawlies, I thought this would be in southern

Ohio.  Bloomfield there is kind of a tourist target, with the Wilds outdoor zoo,

and John Glenn birthplace in the area, just off I-70, but...Lockwood is just east

of NORTH Bloomfield, in NE Ohio, so I am guessing that was the location of this tile plant.

 

Apparently Ohio is still a home for these, and fairly wide spread.

They are known to populate part of Wright-Patterson Air Force Base, located east of

Dayton, Ohio along a river, and there are signs warning of them on a state reserve

north of Springfield, Ohio.  What may have been one I straddled in my car leaving

one of the flood dam preserves north of Dayton.  In my rearview mirror he had his

tail up and looked annoyed. In history books, I have read they were a hazard for

pioneers clearing the "Black Swamp" area south of Toledo in NW Ohio.  Being an

old farm boy, I always watch where I put my big feet in an undeveloped area when

tracking old rail lines or photographing structures.  That tile plant I would only visit

in the winter, on  a cold day, with most of the underbrush dead.

Post

OGR Publishing, Inc., 1310 Eastside Centre Ct, Suite 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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