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As I'm wrapping up all my little repair projects there's one phenomenon left I was curious if others have encountered. On my Lionel 28072 J3a Hudson, the tender emits a very high pitched rattle at any volume above the lowest preset. After disassembling it and checking for any loose items that may have been rattling against the speakers, it appears the rattle is actually the entire tender shell vibrating against the edges of the frame. If I squeeze the shell the rattle stops but when I let it go the rattle comes back.

 

I'm content to just leave the volume low but if there's an easy fix for this then I'd like to know. This is also the only engine I've ever had that does this. Thanks in advance.

 

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Thanks for the input guys. Jack, by pack the tenders do you mean just stuff the whole thing with foam? Which foam as well so I know where to buy some.

 

Bill, thanks for describing your specific situation as well. On this tender though the hatch is static and there are no center supports so I'll likely have to go with what Jack and Reading Fan describe.

Originally Posted by PC9850:

Thanks for the input guys. Jack, by pack the tenders do you mean just stuff the whole thing with foam? Which foam as well so I know where to buy some.

I used some of that black foam that Sunset/3rd Rail uses inside their packaging, thus I have not purchased any. I simply accumulated a buch of different foam pieces from different models ( I never throw any of that stuff away), and jammed a bunch into the tenders. 

Originally Posted by Hot Water:
Originally Posted by PC9850:

Thanks for the input guys. Jack, by pack the tenders do you mean just stuff the whole thing with foam? Which foam as well so I know where to buy some.

I used some of that black foam that Sunset/3rd Rail uses inside their packaging, thus I have not purchased any. I simply accumulated a buch of different foam pieces from different models ( I never throw any of that stuff away), and jammed a bunch into the tenders. 

Thanks Jack. I'm too neurotic about factory original packaging to cut up the 3rd Rail foam but we did just get an auto parts delivery that had identical black foam in it. Will stick some in there next time I'm home.

Originally Posted by VaGolfer1950:

Did you try rubber washers between the speaker and the frame?

I use small "spacers" of electrical tape for that same purpose -- I cut and position a small piece everywhere there is a screw or joint, and prick with a needle point so the screw will go thru - same effect.  I've been using it everywhere when I reassemble tenders etc., and even if they are a plastic case, on speaker cases, too. (Except where metal to metal contact is needed for grounding, etc.)

 

Never noticed the hatch covers buzzing, but I bet now that I've read this, I'll notice it, too.

I have used electrical tape, fiber washers, or rubber washers to address this issue in other contexts.  Plain old electrical tape will work, but it is hard to make it neat.  That's why I try to find the washers.  A good old fashioned hardware store should have these.  Rubber cement is also a good idea -- I hadn't thought of that.  Just make sure it's reversible if the need arises -- seems obvious but it wasn't that obvious to me one time (where's the icon where I can kick myself in the hindquarters?)

Originally Posted by chug:

I have often found that a rattle in a Lionel tender is caused by the battery connector moving around when no battery is being used. Assuming that the connector might be the problem, the simple fix is to tape the connector to the battery holder.

 

Eric Hofberg

TCA, LCCA

That's actually what I assumed first so I removed the bracket and wrapped the connector in masking tape. No effect on the rattle unfortunately. It's definitely the properties of the shell and the acoustics of the speakers that combine to produce the shrill rattling during RailSounds sound effects. I was able to reproduce the noise by running a metal tool along the bottom edge of the shell, and I can physically feel the shell vibrating at a very high frequency when the RailSounds are active.

 

There have been some great suggestions here and when I am home this weekend I will make a video documenting the issue and testing all the solutions presented here.

Whenever I upgrade my speakers on a model I place strips of Dynamat sound deadening material on the interior of the shell.   It is used in automotive speaker installations and works great for what you are looking for.  I have a lot of brass models, which sound more "tinny" anyway.  This stuff gives a deeper sound like a diecast shell.  

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